Subject:
All Disciplines Arts & Humanities Biology & Life Sciences Business & Economics Chemistry & Materials Science Computer Science & Mathematics Engineering Environmental & Earth Sciences Medicine & Pharmacology Physical Sciences Public Health & Healthcare Social Sciences
Sort:
Most Viewed Latest Alphabetical (A-Z) Alphabetical (Z-A)
Filter:
All Topic Review Biography Peer Reviewed Entry Video Entry
Topic Review
Production of Electrolytic Manganese Dioxide
The ferromanganese (FeMn) alloy is produced through the smelting-reduction of manganese ores in submerged arc furnaces. This process generates large amounts of furnace dust that is environmentally problematic for storage. Due to its fineness and high volatile content, this furnace dust cannot be recirculated through the process, either. Conventional MnO2 production requires the pre-reduction of low-grade ores at around 900 °C to convert the manganese oxides present in the ore into their respective acid-soluble forms; however, the furnace dust is a partly reduced by-product. A hydrometallurgical route is proposed to valorize the waste dust for the production of battery-grade MnO2. By using dextrin, a cheap organic reductant, the direct and complete dissolution of the manganese in the furnace dust is possible without any need for high-temperature pre-reduction. The leachate is then purified through pH adjustment followed by direct electrowinning for electrolytic manganese dioxide (EMD) production. An overall manganese recovery rate of >90% is achieved. 
  • 4.8K
  • 08 Jul 2021
Topic Review
Additive Manufacturing of Turbine Blades
Additive manufacturing is a technology of transforming a 3D prototype to a physical one directly by successive addition of the required material in a layer-by-layer manner. This technique helps to manufacture the turbine blade which is the revolution of green technology for high temperature engine parts.
  • 4.1K
  • 11 Oct 2022
Topic Review
Material Extrusion Additive Manufacturing of Metal
Material extrusion additive manufacturing of metal (metal MEX), which is one of the 3D printing processes, has gained more interests because of its simplicity and economics. Metal MEX process is similar to the conventional metal injection moulding (MIM) process, consisting of feedstock preparation of metal powder and polymer binders, layer-by-layer 3D printing (metal MEX) or injection (MIM) to create green parts, debinding to remove the binders and sintering to create the consolidated metallic parts.
  • 3.7K
  • 02 Jun 2022
Topic Review
LD-Steelmaking
Basic Oxygen Furnace (BOF) steelmaking is, worldwide, the most frequently applied process. According to the world steel organization statistical report, 2021, it saw a total production share of 73.2%, or 1371.2 million tons per year of the world steel production in 2020. The rest is produced in Electric Arc Furnace (EAF)-based steel mills (26.3%), and only a very few open-hearth and induction furnace-based steel mills. The BOF technology remains the leading technology applied based on its undoubted advantages in productivity and liquid steel composition control. The BOF technology started as the LD process 70 years ago, with the first heat applied in November 1952 in a steel mill in Linz, Austria. The name LD was formed from the first letters of the two sites with the first industrial scale plants, Linz and Donawitz, both in Austria. The history and development of the process have been honored in multiple anniversary publications over the last few decades. Nevertheless, the focus of the steel industry worldwide is significantly changing following a social and political trend and the requirement for fossil-free energy generation and industrial production to be in accordance with the world climate targets committed to in relation to the decades leading up to 2050.
  • 3.4K
  • 09 Jun 2022
Topic Review
Development of Bottom-Blowing Copper Smelting Technology
Bottom-blowing copper smelting technology was initiated and developed in China in the 1990s. Injection of oxygen-enriched high-pressure gas strongly stirs the molten bath consisting of matte and slag. Rapid reaction at relatively lower temperatures and good adaptability of the feed materials are the main advantages of this technology. Development and optimisation of bottom-blowing copper smelting technology were supported by extensive studies on the thermodynamics of the slag and the fluid dynamic of the molten bath.
  • 2.9K
  • 26 Jan 2022
Topic Review
Continuous Casting Practices for Steel
Continuous casting practices for steelmaking have been constantly evolving ever since the early 1930s, when Junghans was first researching ways to pour liquid steel into an open-bottomed, water-cooled mold, to withdraw the partially solidified steel out of it, continuously, in the form of a round or square billet or slab. He envisioned that once these continuously cast shapes had become fully frozen, their solidified ends could be cut off for further processing. In this way, they could be transformed into “rebar” to reinforce concrete, or into bars from which nails, bolts, tire cord wire, etc., could be fashioned, etc. However, long before that, Sir Henry Bessemer had proposed a far more elegant approach, involving two, contra-rotating rolls, into which liquid steel is poured, to produce a thin solidified sheet of steel directly, within a few milliseconds. This is referred to as a Near Net Shape Casting Process. After 150 years of trying, CASTRIP, a subsidiary of NUCOR, BHP, and IHI, made this process a commercial success, where many previous attempts had failed. However, there is an even better NNSC process, referred to as HSBC, or "Horizontal Single Belt Casting", that has also been commercially successful. The HSBC process is capable of casting many different grades of steel, unlike the Bessemer CASTRIP process, by casting ~10 - 15mm thick strips, that can then be rolled down to a final sheet ~1.5 - 0.5mm. thickness, in a one-step continuous process.  
  • 2.9K
  • 06 Jun 2022
Topic Review
Void Nucleation in Metals
The research discussed about the development of micro-voids in metals, leading to ductile fracture, associated with plastic deformation, without taking into account the cleavage mechanism. Particular emphasis was placed on the results of observations and experimental studies, the characteristics of the phenomenon itself, without in-depth analysis in the field of widely used FEM modelling. The mechanism of void development as a fracture mechanism is presented. Observations of the nucleation of voids in metals from the turn of the 1950s and 1960s to the present day have been described. The nucleation mechanisms related to the defects of the crystal lattice as well as those resulting from the presence of second phase particles were characterised.
  • 2.3K
  • 08 Oct 2022
Topic Review
Flake Powder Metallurgy
Flake powder metallurgy (FPM) including different processing routes, conventional FPM (C-FPM), slurry blending (SB), shift-speed ball milling (SSBM), and high-shear pre-dispersion and SSBM (HSPD/SSBM). The name of FPM was derived from the use of flake metal powders obtained by low-speed ball milling (LSBM) from spherical powder. The uniformity of reinforcement distribution leads to increased strength and ductility. Powder is the basic unit in PM, especially advanced PM, and its control is key to various new PM technologies. The FPM is a typical method for finely controlling the powder shape through low-energy ball milling (LEBM) to realize the preparation of advanced material structures. 
  • 2.2K
  • 23 Jun 2021
Topic Review
Roll Bonding Processes
The roll bonding (RB) process involves joining of two or more sheets of similar or dissimilar materials at various temperatures. The process requires rolling through a pair of rollers under adequate pressure resulting in the bonding of sheets. The process is categorized into three types, i.e., cold, hot, and warm roll bonding based on the ranges of the processing temperature which in turn is related to the recrystallization temperature.
  • 2.2K
  • 03 Sep 2021
Topic Review
Extraction of Metals from Copper Tailings through Leaching
A copper tailing is a residue, product of the flotation of sulfide minerals, which contain a variety of elements that can be valorized. The extraction of metals from copper tailings consist of applying metallurgical techniques, such as acid leaching or magnetic concentration, to obtain a valuable product. Currently, this is an important objective, given that mining operations have increased the generation of tailings. Acid leaching is a process that consists of dissolving a solid material, such as a tailing, by applying an acid solution. This process forms two final products: an insoluble solid, rich in aluminosilicates, and an acid liquid solution with different metal ions. Both products may have different characteristics and can be used for subsequent applications.
  • 2.1K
  • 05 Dec 2022
Topic Review
Turbulence Simulation Approaches
Turbulent flow can be numerically resolved with different levels of accuracy. Many numerical approaches for solving turbulence have been proposed, such as the Reynolds-Averaged Navier–Stokes (RANS), the Large Eddy Simulation (LES), and Direct Numerical Simulation (DNS) approaches. Among these numerical methods, the RANS approach, specifically the Eddy Viscosity Model (EVM), is widely used for calculating turbulent flows thanks to its relatively high accuracy in predicting the mean flow features and its more limited computational demands. However, this approach suffers from several weaknesses, e.g., compromised accuracy and uncertainties due to assumptions in the model construction and insufficient incorporation of the fluid physics. In the LES approach, the whole eddy range is separated into two parts, namely, the large-scale eddy and subgrid-scale (SGS) eddy. The former can be directly resolved, while the latter is computed using the SGS model. As the computing power rapidly increases, this approach is extensively used to study turbulence physics and to resolve low-to-medium Reynolds number flows.
  • 2.1K
  • 13 Sep 2021
Topic Review
Metallurgical Coke Structures
The structure of coke affects its reactivity and strength, which directly influences its performance in the blast furnace.
  • 2.1K
  • 11 Feb 2022
Topic Review
Nanojoining
Nanojoining is the process of joining two or more surfaces together using nanomaterials as the primary building blocks. This includes, but is not limited to, nanosoldering, nanobrazing, nanowelding, nanoscale diffusion bonding, and additive manufacturing. Note that, like with conventional soldering and brazing, only the filler metal undergoes melting, not the base material. Nanomaterials are materials in which at least one dimension 100 nm or less and include 0-D (e.g. nanoparticles, 1-D (e.g. nanowires and nanorods), 2-D (e.g. graphene), and 3-D (e.g. nanofoam) materials. Nanomaterials exhibit several notable properties that allow joining to occur at temperatures lower than the melting temperature of their bulk counterpart. For example, the melting temperature of Ag is 961.78 °C, but Ag nanomaterials begin to melt at a much lower temperature that is dependent depending on the size and shape. These properties include high surface area to volume ratio, the Gibbs-Thompson effect, and high surface energy. The low joining temperature of nanomaterials has been exploited numerous times for flexible electronics, printable electronics, and soldering applications; only within the last two decades have they been explored for high-temperature joining applications (>450 °C).
  • 2.0K
  • 07 Jul 2022
Topic Review
Electrodeposition of Common Metals
The electrodeposition process of metals and their alloys is widely used in the automotive, space, electronics, computing, jewelry, and other consumer items industries.
  • 2.0K
  • 15 Dec 2022
Topic Review
Additive Manufacturing of High Entropy Alloys
Alloying has been very common practice in materials engineering to fabricate metals of desirable properties for specific applications. Traditionally, a small amount of the desired material is added to the principal metal. However, a new alloying technique emerged in 2004 with the concept of adding several principal elements in or near equi-atomic concentrations. These are popularly known as high entropy alloys (HEAs) which can have a wide composition range.
  • 1.8K
  • 15 Mar 2022
Topic Review
Aluminum Alloy 5083
The semi-solid metal (SSM) 5083 aluminum alloy was developed for part manufacturing in the marine shipbuilding industry and including other industries using this material in the manufacture of parts.
  • 1.7K
  • 08 Oct 2021
Topic Review
Applications of Magnesium and Alloys
Since its discovery, magnesium has played an influential role in society. In its early days, military applications and wars fueled its growth. For example, magnesium was weaponized to construct incendiary bombs, flares, and ammunitions that were subsequently deployed in World War II, and it caused massive conflagrations and widespread devastations. Post-War, magnesium’s availability and unique blend of properties were explored and were found to be highly attractive for an extensive range of applications. Today, magnesium is used for engineering applications in automotive, aerospace, and consumer electronics. In addition, it has a role in organic chemistry and pharmaceuticals and is used to construct several general-purpose applications, such as sporting goods, household products, and office equipment.
  • 1.6K
  • 09 Oct 2021
Topic Review
China Intelligent Manufacturing Technology in the Steel Industry
Intelligent manufacturing, defined as the integration of manufacturing with modern information technologies such as 5G, digitalization, networking, and intelligence, has grown in popularity as a means of boosting the productivity, intelligence, and flexibility of traditional manufacturing processes. The steel industry is a necessary support for modern life and economic development, and the Chinese steel industry’s capacity has expanded to roughly half of global production.
  • 1.6K
  • 03 Nov 2022
Topic Review
Applications of Aluminum-Si Alloys
Aluminum alloys are at the pinnacle of the light metal world, especially in the automotive and aerospace industries.
  • 1.4K
  • 25 Apr 2023
Topic Review
Additive Manufacturing of Magnesium-Based Alloys through Laser-Based Approach
Magnesium alloys continue to be important in the context of modern and lightweight technologies. The increased use of Mg each year indicates a rise in demand for alloys containing Mg. With additive manufacturing (AM), components can be produced directly in a net shape, providing new ideas relating to the new prospects for Mg-based materials. 
  • 1.3K
  • 23 Nov 2022
  • Page
  • of
  • 5
Featured Entry Collections
>>

Featured Books

>>
Encyclopedia of Social Sciences
Encyclopedia of COVID-19
Encyclopedia of Fungi
Encyclopedia of Digital Society, Industry 5.0 and Smart City
ScholarVision Creations
Feedback