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Topic Review
Influencing Factors on Al Alloys Superplasticity
Aluminum alloys can be used in the fabrication of intricate geometry and curved parts for a wide range of uses in aerospace and automotive sectors, where high stiffness and low weight are necessitated.  Superplasticity is a process in which polycrystalline materials undergo several hundred to several thousand percent of tensile elongation at an appropriate temperature and strain rate. It is greatly effective in reducing the weight and production cost by minimizing the processing steps of machining and joining. 
  • 509
  • 10 May 2022
Topic Review
Influence of Cold Spray Parameters on Bonding Mechanisms
The cold spray process is governed by the impact of high velocity feedstock particles onto a substrate without melting. Hence, the bulk material properties are retained. However, it is challenging to achieve good adhesion strength. The adhesion strength depends on factors such as the cold spray process parameters, substrate conditions, coating/substrate interactions at the interface and feedstock material properties. This entry examines fundamental studies concerning the adhesion mechanisms of cold spray technology and considers the effect of cold spray input parameters such as temperature, stand-off-distance, pressure, process gas, spray angle, and traverse speed of the cold spray torch on the bonding mechanism and adhesion strength. Furthermore, the effects of substrate conditions such as temperature, hardness, roughness and material on the adhesion mechanism are highlighted. The effect of feedstock properties, such as feed rate, shape and size are summarized. Understanding the effect of these parameters is necessary to obtain the optimal input parameters that enable the best interfacial properties for a range of coating/substrate material combinations. It is expected that feedstock of spherical morphology and small particle size (<15 μm) provides optimal interfacial properties when deposited onto a mirror-finished substrate surface using high pressure cold spray. Deep insights into each parameter exposes the uncovered potential of cold spray as an additive manufacturing method.
  • 706
  • 11 Jan 2022
Topic Review
Inclusions and Segregations in the Selective Laser-Melted Alloys
During the manufacturing process, various defects can occur in metals, which can negatively impact their mechanical properties and structural integrities. These defects include gas pores, lack of fusions, keyholes, melt pools, cracks, inclusions, and segregations.
  • 252
  • 01 Sep 2023
Topic Review
Hydrogen Embrittlement of Medium-Mn Steels
Recent research efforts to develop advanced–/ultrahigh–strength medium-Mn steels have led to the development of a variety of alloying concepts, thermo-mechanical processing routes, and microstructural variants for these steel grades. However, certain grades of advanced–/ultrahigh–strength steels (A/UHSS) are known to be highly susceptible to hydrogen embrittlement, due to their high strength levels. Hydrogen embrittlement characteristics of medium–Mn steels are less understood compared to other classes of A/UHSS, such as high Mn twinning–induced plasticity steel, because of the relatively short history of the development of this steel class and the complex nature of multiphase, fine-grained microstructures that are present in medium–Mn steels. The motivation of this paper is to review the current understanding of the hydrogen embrittlement characteristics of medium or intermediate Mn (4 to 15 wt pct) multiphase steels and to address various alloying and processing strategies that are available to enhance the hydrogen-resistance of these steel grades.
  • 826
  • 04 Nov 2021
Topic Review
High Entropy Amorphous Alloys
High entropy amorphous alloys (HEAAs) are materials that have received much attention in recent years. They exhibit many unique properties; however, research on their composition design method has not been deep enough.
  • 148
  • 02 Feb 2024
Topic Review
Grinding Media in Ball Mills for Mineral Processing
The ball mill is a rotating cylindrical vessel with grinding media inside, which is responsible for breaking the ore particles. Grinding media play an important role in the comminution of mineral ores in these mills.
  • 683
  • 24 Nov 2023
Topic Review
Fused Filament Fabrication for Metallic Materials
Fused filament fabrication (FFF) is an extrusion-based additive manufacturing (AM) technology mostly used to produce thermoplastic parts. FFF for metallic parts can be divided into five steps: (1) raw material selection and feedstock mixture (including palletization), (2) filament production (extrusion), (3) production of AM components using the filament extrusion process, (4) debinding, and (5) sintering.
  • 214
  • 12 Dec 2023
Topic Review
Four Effects of High-Entropy Alloys
As a new type of alloy with high hardness, high heat resistance, strong corrosion resistance, high wear resistance and fatigue resistance, high-entropy alloys are different from any existing traditional alloy. As a new alloy system, high-entropy alloys have important research value and broad application prospects. Therefore, the design, preparation and application of high-entropy alloys have become an important direction for the development of new materials.
  • 595
  • 17 Nov 2023
Topic Review
Flake Powder Metallurgy
Flake powder metallurgy (FPM) including different processing routes, conventional FPM (C-FPM), slurry blending (SB), shift-speed ball milling (SSBM), and high-shear pre-dispersion and SSBM (HSPD/SSBM). The name of FPM was derived from the use of flake metal powders obtained by low-speed ball milling (LSBM) from spherical powder. The uniformity of reinforcement distribution leads to increased strength and ductility. Powder is the basic unit in PM, especially advanced PM, and its control is key to various new PM technologies. The FPM is a typical method for finely controlling the powder shape through low-energy ball milling (LEBM) to realize the preparation of advanced material structures. 
  • 2.0K
  • 23 Jun 2021
Topic Review
Fatigue Shear-band in Metallic Glass
Metallic glass (MG) is a class of metallic material fabricated by the fast-cooling during solidification. This alloy lacks the long-range order characteristic and the crystalline defects including grain boundaries and dislocations. The unique structural feature makes some mechanical properties of MG obviously superior than conventional crystalline alloys, such as strength, hardness, elastic limit, wear resistance, etc. It is estimated that ~90% of all mechanical failures in the structural materials are caused by fatigue. Thus, the fatigue property is an important evaluation index before a new structural material application. Without the dislocations and grain boundaries, the plastic deformation of MG occurs in the form of atomic clusters operation at room temperature, eventually leading to the generation of shear band. It is found that the fatigue damage and fracture of MGs were dominated by shear band. As a result, understanding how shear band evolution under cyclic loading is important for improving the fatigue performance of MGs.
  • 641
  • 16 Jul 2021
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