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Topic Review
Continuous Casting Practices for Steel
Continuous casting practices for steelmaking have been constantly evolving ever since the early 1930s, when Junghans was first researching ways to pour liquid steel into an open-bottomed, water-cooled mold, to withdraw the partially solidified steel out of it, continuously, in the form of a round or square billet or slab. He envisioned that once these continuously cast shapes had become fully frozen, their solidified ends could be cut off for further processing. In this way, they could be transformed into “rebar” to reinforce concrete, or into bars from which nails, bolts, tire cord wire, etc., could be fashioned, etc. However, long before that, Sir Henry Bessemer had proposed a far more elegant approach, involving two, contra-rotating rolls, into which liquid steel is poured, to produce a thin solidified sheet of steel directly, within a few milliseconds. This is referred to as a Near Net Shape Casting Process. After 150 years of trying, CASTRIP, a subsidiary of NUCOR, BHP, and IHI, made this process a commercial success, where many previous attempts had failed. However, there is an even better NNSC process, referred to as HSBC, or "Horizontal Single Belt Casting", that has also been commercially successful. The HSBC process is capable of casting many different grades of steel, unlike the Bessemer CASTRIP process, by casting ~10 - 15mm thick strips, that can then be rolled down to a final sheet ~1.5 - 0.5mm. thickness, in a one-step continuous process.  
  • 2.0K
  • 06 Jun 2022
Biography
Cornelius J. Barton
Cornelius J. Barton (born 1936) is an United States metallurgical engineer, businessman and the acting president of Rensselaer Polytechnic Institute from April 1998 until July 1999.[1] He received bachelor's, master's and Ph.D. degrees in metallurgical engineering from Rensselaer Polytechnic Institute. He is a member of the engineering honor society Sigma Xi and is a brother of the Delta Phi so
  • 506
  • 09 Dec 2022
Topic Review
Corrosion at the Steel–Medium Interface
Corrosion on the interface between a metal alloy, such as steel, and a wet, permeable non-metallic medium is of considerable practical interest. Examples include the interface between steel and water, the atmosphere or concrete, as for steel reinforcement bars; between metal and soil, as for buried cast iron or steel pipes; deposits of some type, as in under-deposit corrosion; and the interface with insulation, protective coatings, or macro- or micro-biological agents. In all cases, corrosion initiation depends on the characteristics of the interfacial zone, both of the metal and the medium, and the spatial variability. For (near-)homogeneous semi-infinite media with good interfacial contact, the pitting, crevices and general corrosion of the metal will be largely controlled by the metal (micro-)characteristics, including its inclusions, imperfections and surface roughness. 
  • 190
  • 11 Feb 2024
Topic Review
Critical MIM + SH Processing Parameters
Metal injection molding (MIM) combined with the use of a space holder (SH) is a very attractive route for the fabrication of highly porous titanium and titanium alloy components for biomedical applications. This approach allows fine control of the morphology, architecture, and purity of very complex net-shaped components.
  • 436
  • 13 May 2022
Topic Review
Decomposition Characteristics of Iron Ore during Smelting Reduction
Against the background of low global carbonization, blast furnace ironmaking technology with coking puts huge amounts of pressure on the global steel industry to save energy and reduce emissions due to its high pollution levels and high energy consumption. Bath smelting reduction technology is globally favored and studied by metallurgists as a non-blast furnace ironmaking technology that directly reduces iron ore into liquid metal without using coke as the raw material. The smelting reduction reaction of iron ore, which is the core reaction of the process, is greatly significant to its productivity and energy saving. 
  • 481
  • 23 Apr 2023
Topic Review
Development of Bottom-Blowing Copper Smelting Technology
Bottom-blowing copper smelting technology was initiated and developed in China in the 1990s. Injection of oxygen-enriched high-pressure gas strongly stirs the molten bath consisting of matte and slag. Rapid reaction at relatively lower temperatures and good adaptability of the feed materials are the main advantages of this technology. Development and optimisation of bottom-blowing copper smelting technology were supported by extensive studies on the thermodynamics of the slag and the fluid dynamic of the molten bath.
  • 2.4K
  • 26 Jan 2022
Topic Review
Direct Laser Deposition of Inconel 625
The direct laser deposition (DLD) process has seen rigorous research in the past two decades due to its ability to directly manufacture products followed by minimal machining. The process input variables play a vital role in determining the properties achieved in the products manufactured by the DLD method. Inconel 625, a nickel-based superalloy with exceptional mechanical performance and corrosion resistance, has been used in critical applications within the aerospace, process, and marine industry.
  • 225
  • 11 May 2023
Topic Review
Effect of Accelerating Methods on Gas Nitriding
Gas nitriding, as a surface modification technology to improve the wear resistance of workpiece surfaces, is widely used in wind turbine gears, pressure vessel gears, high-precision die casting abrasives, and other areas. However, the gas nitriding time is too long, reaching 40–60 h, which reduces the efficiency of nitriding and hinders the development of gas nitriding. Therefore, various accelerating methods are born accordingly. There are five common accelerating methods are summarized: process parameter optimization, surface mechanical nano-crystallization, surface-active catalysis, surface pre-oxidation, and surface laser treatment. 
  • 420
  • 13 Nov 2023
Topic Review
Effect of Alloying Elements on Implants Properties Magnesium
Magnesium has been found to have special osteoconductive properties, which is much appreciated when used as bone implants. It has been reported that Mg, as a cofactor of the alkaline phosphatase isozymes, helps in the healing and remodeling of the bone tissue. Magnesium-based stents are also useful where biodegradable nasal stents could help avoid treatment failure that occurs due to the secondary operations that are required of traditional implants. The potential application of biodegradable magnesium alloys is not limited to its use as temporary implants.
  • 466
  • 28 Sep 2022
Topic Review
Effect of Sn Grain Orientation on Electromigration
Sn-rich solder joints in three-dimensional integrated circuits and their reliability issues, such as electromigration (EM), thermomigration (TM), and thermomechanical fatigue (TMF), have drawn attention related to their use in electronic packaging.  The Sn grain orientation is recognized as playing an important role in reliability issues due to its anisotropic diffusivity, mechanical properties, and coefficient of thermal expansion.
  • 311
  • 29 Jul 2022
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