In the bottom-up process of the BF mechanism, the stage at which there is an interfacial interaction of water droplet and polymer solution can be applied for the site-selective functionalization. Applying this phenomenon, Huh et al. recently introduced a modified BF method, called the reactive BF (rBF) method, for the single-step fabrication of pore-selective functionalized films by accompanying an interfacial chemical reaction during the BF process
[23][32][33][34][35][36]. For this method, a solvent-soluble reactant is added to the hydrophobic polymer solution, and a water-soluble counter reactant is added to the water used for humid conditions. When the polymer solution containing functionalizing reactant is cast under humid conditions containing counter reactant, a chemical reaction happens at the aqueous droplet/polymer solution interface and the product is formed in the pore of HCP film as a coating, summarized in
Table 3 [32][33][34][35]. The benefit of this approach is that any material, either organic
[32][33][34][35] or inorganic
[36], can be functionalized by this method in one single step. Male et al. fabricated pore functionalized polyaniline (PANI) HCP porous films by in-situ polymerization via the BF method
[33]. They added benzoyl peroxide to the PS solution and cast under reactive vapor of aniline hydrochloride, which resulted in PANI functionalized pores which otherwise might be impossible due to poor solubility of PANI in most of the solvents, as shown in
Figure 14. Cao et al. fabricated a pore-selective carboxyl group functionalized PI HCP porous films using potassium hydroxide (KOH) as a counter reactant in humidity and decorated AgNPs at the pores, as shown in
Figure 15 [34]. Similarly, tin sulfide (SnS) was functionalized in the pores of PS HCP porous films using H
2S in the humidity as the reacting agent, shown in
Figure 16 [32]. The pore-selective coating of SnS was used as a template for the fabrication of a moth-eye patterned film for antireflection due to its photo-responsive property under solar stimulated light illumination
[37]. Modigunta et al. fabricated a temperature-sensitive polymer, poly (N-isopropyl acrylamide) (PNIPAAm), inside the pores of the HCP porous films using this same strategy. They oxidized the PS-CHO assembled inside the pores of HCP porous films using oxone to fabricate –COOH in the pores of the HCP porous films
[35]. The oxidization of the aldehyde group occurred at the interface of the water droplet/polymer solution accompanying an interfacial reaction. This PS-pf-COOH film was functionalized with amine-terminated PNIPAAm (NH
2-PNIPAAm) via EDC coupling as shown in
Figure 17. Later, they showed capturing of Ag particles in the pores of the HCP film at the LCST of PNIPAAm. This opens a plethora of prospects to immobilize various types of functional or smart materials containing hydroxyl or amine groups. The fabrication of pore-selective –COOH functionalized HCP films by the rBF method may have various applications, such as in controlled drug release
[38][39] or biosensors
[40], because the –COOH group functionalized at the pores can be further immobilized with various types of functional or smart materials containing hydroxyl or amine groups
[35][41]. Recently, Falak et al. fabricated HCP porous PS films with pore-selective Ag using the rBF method accompanied by an interfacial reaction, shown in
Figure 18 [42]. An inorganic reactant AgNO
3 was added in the aq. humidity as a functionalizing agent. On the other hand, ferrocene was included in the PS polymer solution as a reducing agent, which reduced AgNO
3 to Ag inside the pores of the HCP films. This strategy might be useful for 3D micro-patterning of biological moieties of interest to the pores for applications in tissue engineering, antibacterial membranes, protein- and cell-based biosensors, microelectronic devices, or filtration membranes
[42].
Since the discovery of the BF method in 1994, the past decade has seen rapid developments in the BF approach. HCP films fabricated via the BF method have shown great potential in chemistry and materials science. As the porous films are composed of the polymer framework and pores, their use can be applicable to frameworks and pores
[43]. Compared with the vigorous progress of the framework, the applications of pores is less reported, acting as secondary templates
[30][37][44], selective antibacterial surfaces
[18][36][45], catalysis
[21][46], selective cell culturing
[18][45], drug capture and release
[17][38], or in protein recognition
[16][3], as shown in
Figure 19. Thus, how to develop the new functions of the cavities becomes very meaningful, which will bring new vitality to the field of porous films.
Figure 19. Pore-selectively functionalized HCP films via the modified BF method and their applications in biology, medical, sensor application, and catalysis. PSFF—Pore-Selectively Functionalized Film.
3. Conclusions
Here has been one of the first attempts to thoroughly review the pore-selective functionalization of the HCP films via the modified BF methods. The researchers have focused more on the use of rBF accompanying chemical reactions for the pore-selective functionalization of the HCP films. The functionalization of pore surfaces in one step is possible by using dynamic BF processes, in which there is an active flow of vapors over the surface of the polymeric solution facilitating the evaporation of water droplets containing the chemical moieties dissolved in it, thereby facilitating the interfacial reaction between the two reactants at the interface of the polymer/water droplet and functionalization of the pore surfaces. However, in the static BF process, the effects of vapor flow could be neglected due to the passive exposure of polymeric solutions without inducing extra vapor flow. Therefore, pore-selective functionalization using the self-assembly of amphiphilic polymers is feasible with the static BF method, while pore-selective functionalization using the self-assembly accompanying the interfacial chemical reaction between two reactants is not achievable. Earlier, optimizing versatility in functionalizing these pore surface structures required an ex situ process, and the in situ functionalization was limited to surfactants that are compatible with the BF formation. Therefore, the possibility of combining the BF method with interfacial chemical reactions might push forward the development of pore-selective functionalization in both fundamental and application aspects. Although the principle of the BF method looks very simple, optimizing the concentration of reactants for the formation of products at the pores without compromising the pattern remains a challenge. In the modified BF method, the interfacial interactions between water droplets containing a reactant and the polymer solution containing the counter reactant play a key role. Understanding the kinetics and conditions of the chemical reaction is one of the most important aspects of the process. Additionally, the selection of reactants concerning their nature, solubility, or other aspects will help fabricate HCP films with the desired functionalization in a more controllable way. The traces of reactant or the irrelevant byproducts left at the pores may also be unfavorable in this system. Moreover, the chemical reactions possible for the pore-selective functionalization are limited to the formation and application of the new products formed. Nevertheless, here provides an insight for future research as the modified BF method is still in its preliminary stage.