Ball milling is a comminution and activation technique in which a powder is agitated together with hard balls inside a rotating or oscillating vessel. The energy is transferred at the collisions, so the size reduction and the defect density both depend on the ball-to-powder ratio and on the rotation speed [1]. A long enough run refines the crystallite size into the nanometre range and introduces a large density of grain boundaries [2]. In a reactive system the same collisions bring fresh surfaces together and drive a solid-state reaction without a solvent [3]. The contamination from the milling media is the practical limit, since the wear of the balls enters the product [4]. The process is difficult to scale because the specific energy of a laboratory mill falls sharply as the vessel diameter grows [5].
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Hou, D.F.; Li, M.L.; Yan, C.; Zhou, L.; Liu, Z.Y.; Yang, W.; Yang, M.B. Mechanochemical preparation of thermoplastic cellulose oleate by ball milling. Green Chemistry2021, 23, 2069-2078. [CrossRef]
Zhang, S.; Zhang, S.; Liu, Z.; Yan, K. Mechanochemical remediation of 3,4,3′,4′-tetrachlorobiphenyl (PCB77) contaminated soil by ball milling and a novel technology combining ball milling with dielectric barrier discharge. Chemical Engineering Journal2024, 497, 154398. [CrossRef]
Shangase, T.P.; Mathabathe, M.N.; Siyasiya, C.W. Mechanochemical Evolution of Ni50Ti30Zr20 Alloy During High-Energy Ball Milling. Crystals2026, 16, 213. [CrossRef]
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