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Ball Milling: History
Please note this is an old version of this entry, which may differ significantly from the current revision.
Contributor: Jack Zhong

Ball milling is a comminution and activation technique in which a powder is agitated together with hard balls inside a rotating or oscillating vessel. The energy is transferred at the collisions, so the size reduction and the defect density both depend on the ball-to-powder ratio and on the rotation speed [1]. A long enough run refines the crystallite size into the nanometre range and introduces a large density of grain boundaries [2]. In a reactive system the same collisions bring fresh surfaces together and drive a solid-state reaction without a solvent [3]. The contamination from the milling media is the practical limit, since the wear of the balls enters the product [4]. The process is difficult to scale because the specific energy of a laboratory mill falls sharply as the vessel diameter grows [5].

  • comminution
  • high-energy milling
  • crystallite refinement
  • solid-state reaction
  • ball-to-powder ratio
  • contamination
  • scale-up

Materials Engineering and Processing·Mechanical Engineering·Engineering·Physical Sciences

References

  1. Zdujić, M.; Milošević, O.; Karanović, L.; Mechanochemical treatment of ZnO and Al2O3 powders by ball milling. Materials Letters 1992, 13, 125-129, 10.1016/0167-577x(92)90122-z.
  2. Hou, D.F.; Li, M.L.; Yan, C.; Zhou, L.; Liu, Z.Y.; Yang, W.; Yang, M.B.; Mechanochemical preparation of thermoplastic cellulose oleate by ball milling. Green Chemistry 2021, 23, 2069-2078, 10.1039/d0gc03853a.
  3. Zhang, S.; Zhang, S.; Liu, Z.; Yan, K.; Mechanochemical remediation of 3,4,3′,4′-tetrachlorobiphenyl (PCB77) contaminated soil by ball milling and a novel technology combining ball milling with dielectric barrier discharge. Chemical Engineering Journal 2024, 497, 154398, 10.1016/j.cej.2024.154398.
  4. Shangase, T.P.; Mathabathe, M.N.; Siyasiya, C.W.; Mechanochemical Evolution of Ni50Ti30Zr20 Alloy During High-Energy Ball Milling. Crystals 2026, 16, 213, 10.3390/cryst16030213.
  5. Zhang, L.; Tsuzuki, T.; Wang, X.; Preparation of cellulose nanofiber from softwood pulp by ball milling. Cellulose 2015, 22, 1729-1741, 10.1007/s10570-015-0582-6.
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