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Deep Learning-based Fault Diagnosis of Electric Motors

Electric motors are used extensively in numerous industries, and their failure can result not only in machine damage but also a slew of other issues, such as financial loss, injuries, etc. As a result, there is a significant scope to use robust fault diagnosis technology. In recent years, interesting research results on fault diagnosis for electric motors have been documented. Deep learning in the fault detection of electric equipment has shown comparatively better results than traditional approaches because of its more powerful and sophisticated feature extraction capabilities.

  • electric motors
  • fault diagnosis
  • deep learning

1. Introduction

The electric induction motor is perhaps the most significant driver of today’s production activities and everyday life, and it is extensively utilized in many sectors of production and manufacturing industries as well as in domestic utility applications. An electric motor is a mechanical mechanism that transforms electrical energy. Most electric motors work by generating force in the form of torque delivered to the motor’s shaft by interacting between the magnetic field of the motor and the electric current in a wire winding. The failure or stoppage of this type of vital electrical machine will not only harm the equipment itself but will also likely result in significant economic losses, fatalities, pollution, and numerous other issues. Therefore, research into motor fault diagnostic technology is extremely important.
The fault diagnostic technology can detect motor defects early in their development, allowing for prompt overhauls, saving time and money on fault repairs, and enhancing the economic advantages while avoiding production interruptions. Traditional fault diagnostic approaches need the artificial extraction of a considerable quantity of feature data, such as time domain features, frequency domain features, and time–frequency domain features [1][2][3], which adds to the fault diagnostic uncertainty and complexity. Traditional fault diagnosis methods are unable to meet the needs of the fault diagnosis in the context of big data due to the complex and efficient development of motors, which presents the data reflecting the operating status of motors with the characteristics of massive, diversified, fast flowing speed, and low value density of “big data” [4][5][6]. Simultaneously, the advancement of artificial intelligence technology encourages the evolution of fault diagnosis technology from traditional to intelligent [7]. Artificial neural networks (ANNs) were first introduced in the 1980s. Shallow neural networks may learn features in an adaptable manner without creating exact mathematical models [8], eliminating the uncertainty and complexity that human involvement brings. However, traditional shallow neural networks have drawbacks, including gradient vanishing problems, overfitting, local minima, and the requirement for extensive prior information, all of which decrease the effectiveness of the fault diagnosis [9].
In 2006, Hinton et al. [10] developed the concept of deep learning (DL) and demonstrated that data characteristics generated by a deep multilayer network structure may more accurately represent the original data, and that the approach can effectively minimize the complexity of training deep neural networks. This has resulted in a surge in deep learning related research in both academia and industry. In 2007, Bengio et al. [11] suggested the use of unsupervised greedy layer-wise training to train deep neural networks so to optimize the structure of deep networks parameters in order to improve the model generalization ability. Bengio et al. [12] have proposed using an error backpropagation technique to better improve the deep network structure parameters. The use of this approach increases model performance much further.
Deep learning has rapidly progressed in the academic and industrial sectors since its introduction. Many classic recognition tasks have witnessed considerable improvement in recognition rates due to deep learning. The capacity of deep learning to perform complicated recognition tasks has piqued the interest of many academics who seek to understand more about its uses and theories [13]. As a result, deep learning theory is widely utilized to address issues in a variety of disciplines. Simultaneously, different and better deep learning algorithms are continually suggested and implemented. Deep learning has just been developed in the last ten years, with advances in image [14], speech [4], and face recognition [15], among advances in other disciplines. Deep learning-based research is also in full swing in the field of motor defect diagnostics. Given that deep learning provides novel concepts and methodologies for motor fault diagnosis, the literature methodically expounds on deep learning theory and its use in motor fault diagnosis research.

2. Application of Deep Learning in Electric Motor’s Fault Diagnosis

Bearing faults, stator faults, rotor faults, and air gap eccentricity faults are all common motor defects, with bearing failures having the highest probability and rolling bearings being prone to gearbox faults.
Signal processing approaches combined with classification algorithms (such as support vector machines, decision trees, K closest neighbors, etc.) are frequently used in classical fault detection to categorize and identify defects. The signal processing method is one of them, and it employs several approaches depending on the type of fault. When a motor bearing fails, for example, vibration signals or stator current signals are frequently used, and time–frequency domain analysis, statistical analysis, wavelet decomposition, and other methods are used to extract features from the signal when the motor rotor fails, while the time–frequency domain analysis, statistical analysis, wavelet decomposition, and other methods are used to extract features from the signal. The stator current detection method is the most often utilized. The features of the stator current signal are retrieved using the Fourier transform or the Hilbert transform since the stator current signal is straightforward to gather. When a motor stator breaks, a mathematical model or the determination of the motor problem is typically applied. The defect is diagnosed using the current and voltage signal detecting approach. When using the signal detection method, feature extraction calculations are still required; however, when the motor has an air gap eccentric defect, the current signal analysis approach is frequently utilized to diagnose the fault.
Artificial feature selection and extraction are always necessary for the generally used traditional motor fault diagnosis methods, which raises the uncertainty of the motor fault diagnosis and affects the accuracy of motor problem diagnosis. The deep learning model may extract features from the source signal in an adaptive manner, thereby avoiding the impact of artificial feature extraction.

2.1. Application of Deep Belief Network (DBN)

Figure 1 depicts a fault diagnostic framework based on the existing DBN-based motor fault diagnosis method, which consists mostly of the following steps:
Figure 1. Fault diagnosis framework of DBN.

References

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  3. Dang, Z.; Lv, Y.; Li, Y.; Wei, G. A fault diagnosis method for one-dimensional vibration signal based on multiresolution tlsDMD and approximate entropy. Shock Vib. 2019, 2019, 1–32.
  4. Zhao, R.; Yan, R.; Chen, Z.; Mao, K.; Wang, P.; Gao, R.X. Deep learning and its applications to machine health monitoring: A survey. IEEE Trans. Neural Netw. Learn. Syst. 2015, 14, 213–237.
  5. Nor, N.M.; Hassan, C.R.C.; Hussain, M.A. A review of data-driven fault detection and diagnosis methods: Applications in chemical process systems. Rev. Chem. Eng. 2019, 36, 513–553.
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  7. Tang, S.; Yuan, S.; Zhu, Y. Deep learning-based intelligent fault diagnosis methods toward rotating machinery. IEEE Access 2020, 8, 9335–9346.
  8. Abdullah, Y. The applications and prospects of neural networks. Int. J. Appl. Inf. Syst. 2015, 10, 23–25.
  9. Venkatesh, S.N.; Sugumaran, V. Fault detection in aerial images of photovoltaic modules based on deep learning. In Proceedings of the IOP Conference Series: Materials Science and Engineering, Chennai, India, 2–3 October 2020; p. 012030.
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    Haque, M.M.M. Deep Learning-based Fault Diagnosis of Electric Motors. Encyclopedia. Available online: https://encyclopedia.pub/entry/16907 (accessed on 28 June 2022).
    Haque MMM. Deep Learning-based Fault Diagnosis of Electric Motors. Encyclopedia. Available at: https://encyclopedia.pub/entry/16907. Accessed June 28, 2022.
    Haque, Md Muhie Menul. "Deep Learning-based Fault Diagnosis of Electric Motors," Encyclopedia, https://encyclopedia.pub/entry/16907 (accessed June 28, 2022).
    Haque, M.M.M. (2021, December 09). Deep Learning-based Fault Diagnosis of Electric Motors. In Encyclopedia. https://encyclopedia.pub/entry/16907
    Haque, Md Muhie Menul. ''Deep Learning-based Fault Diagnosis of Electric Motors.'' Encyclopedia. Web. 09 December, 2021.
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