Filamentous fungi are excellent organisms as cell factories for production of a variety of products. They are robust and naturally produce efficient enzymes for the decomposition and conversion of biological material. They also produce different compounds, many of which can have interesting commercial applications. Filamentous fungi are present almost everywhere in all kinds of habitats, where their heterogenic lifestyle requires access to organic carbon. Fungi uptake inorganic material and from this, they can synthesize the biomolecules they need, including all amino acids. The inorganic material can be divided into macronutrients such as oxygen, hydrogen, nitrogen, phosphorus, potassium, sulfur, and magnesium, and micronutrients, i.e., manganese, iron, zinc, copper, and molybdenum, which are essential for fungal growth
[1]. The organic carbon sources are derived from a large range of sources, ranging from single monomer sugars to complex polymers. Many fungi are saprophytes, where they play an important role in the environment as decomposers of dead organic material and as such are crucial for the conversion and mineralization of organic material
[2]. They have developed an efficient biomass degradation apparatus and secrete plant cell wall degrading enzymes to retrieve nutrients from complex material
[3,4,5,6][3][4][5][6]. Fungi have proven to be effective as industrial cell factories to produce a wide range of different products, due to their rapid growth, efficient utilization, and conversion of complex substrates into fermentable sugars. Among the most well-known ones are complex secondary metabolites such as antibiotics (e.g., penicillin), organic acids (e.g., citric acid) and various extracellular enzymes, including amylases and cellulases
[7,8,9][7][8][9].
2. Production of Native (Non-Recombinant) Proteins
2.1. Production of Enzymes for Plant Biomass Utilization
Fungi have adapted to very different environmental niches
[33][20]. Their adaptation is eased by a diversity of fungal enzymes that are secreted extracellularly, and synergistically used for deconstructing various insoluble plant and insect polymeric substrates into soluble sugar nutrients. The capability of fungi to use solid substrates at low water content results in high concentration of secreted enzymes and high biocatalytic effeciency. The fungi access the solid plant materials by hyphal extensions and secrete the enzymes from the hyphal tips
[34][21]. Fungi are of interest both as resources for the hunt for novel enzymes
[35[22][23],
36], as well as for production of enzymes and enzyme cocktails
[5,37,38][5][24][25]. Among the enzymes are cellulases, amylases, pectinases, chitinases, proteases, and lipases that break down plant and insect biomass, e.g., cellulose, chitin, starch, pectin, proteins, and lipids
[16,39,40,41,42,43][16][26][27][28][29][30]. Due to their versatility, a wide variety of fungi can be isolated from very different environmental niches, such as soil, compost, decaying wood, decaying plant material, building materials and different foodstuffs
[33,35,36,42][20][22][23][29]. These niches include extreme temperatures and pH, although fungal growth is confined at temperatures beyond 65 °C
[44,45][31][32]. From different genome projects, it is obvious that filamentous fungi in general contain a great variety of plant biomass-degrading enzymes in their genomes
[8,46,47,48,49][8][33][34][35][36]. Furthermore, proteomic studies show that many of these enzymes are secreted when the fungi grow on lignocellulosic substrates
[38,50,51,52,53][25][37][38][39][40]. The secreted part of proteins is called the secretome but the secretome obviously changes according to the circumstances under which the fungi grow such as cultivation conditions and availability of nutrients. The secretome includes liberally released proteins and proteins, attached to the outer cell wall
[54][41]. Some fungi, especially within the genera
Trichoderma and
Aspergillus, which naturally secretes cellulases, amylases or other industrially relevant enzymes in large quantities, have been identified
[55,56,57,58][42][43][44][45].
The application of plant biomass for production of various bioproducts in biorefineries using the biochemical route, involves pretreatment of the biomass to open the recalcitrant material and make it accessible for subsequent enzymatic hydrolysis to produce fermentative sugars for further processing
[59,60][46][47]. The complete hydrolysis of lignocellulosic biomass requires an efficient cocktail of enzymes, which industrially most often are produced by filamentous fungi
[38,52][25][39]. Still, none of those fungi can naturally secrete efficient cocktails containing all the necessary enzymes with highest activities in an optimal ratio.
Trichoderma reesei is one of the most extensively used fungal species to produce cellulolytic enzymes in industry, due to its extraordinary high secretion capacity for enzymes, especially efficient cellulases
[16,24,47,61,62][16][34][48][49][50]. Still, it lacks sufficient β-glucosidase activity for efficient cellulose hydrolysis and there are numerous examples on supplementation of cellulases from
T. reesei with β-glucosidase preparations, especially from
Aspergillus niger or other
Aspergillus species
[4,37,63,64,65,66][4][24][51][52][53][54]. However, industrial production of cellobiohydrolases and β-glucosidases in separate organisms is expensive because of the requirement for double equipment. This issue can be solved by co-cultivation strategies if
T. reesei is cultivated together with
Aspergiilus species
[5,37,67][5][24][55] or by engineering filamentous fungi to produce multiple hydrolytic enzymes of desired top efficiencies in a single host, e.g., by introducing or up-regulating the demanded enzymes. The production of enzymes can be carried out on-site using cheap complex polymeric substrates e.g., containing agricultural sidestreams consisting of plant cell wall material for growth and enzyme production
[38,68][25][56]. Co-cultivation with various fungi for enzyme production, especially using solid state fermentation (SSF) with different solid agricultural sidestreams, where the fungi do not necessarily have direct contact but can thrive in micro-niches in the substrate, has been shown in several cases to enable production of efficient enzyme cocktails
[37[24][57],
69], reviewed in
[66][54]. These cocktails are likely optimized for hydrolysis of the same substrate that was used to produce them, as their secretomes may be induced specifically by the composition of the polymers present in the substrates. Further investigation of molecular interactions between fungi in co-cultures is necessary to fully understand them and to further optimize their production of enzyme cocktails
[66][54].
2.2. Production of Mycoproteins for Food and Feed
Edible fungi have traditionally been part of the food system, especially mushrooms, where the fruiting body are used as food, or through food fermentation, including their widespread use in cheese production, e.g., blue, and white cheeses
[70][58]. Fungal fermented non-animal foods are an integrated part of the diet in many countries, especially in East and South Asia and certain African regions. The fermented foods are divided into high-protein meat alternatives from legumes or cereals, such as Tempeh and Oncom, and into salty amino acid sauce and paste, e.g., shoyu and miso
[70,71][58][59].
Mushrooms are the beyond ground fruiting bodies of macroscopic saprophytic fungi, most of which belong to the Basidiomycetes. Many of them are edible and have been used for food since ancient times, but only a smaller number are currently cultivated commercially
[72,73][60][61]. The global mushroom market has grown considerably in recent years, and among the most important cultivated mushrooms are
Agaricus bisporus (common mushroom),
Pleurotus ostreatus (oyster mushroom),
Lentinula edodes (shiitake),
Flammulina velutipes (enoki mushroom), and
Volvariella volvacea (paddy straw mushroom)
[72,73][60][61]. Mushrooms are known for their umami taste and for their nutritional properties; they are low in fat, high in protein, and high in dietary fibers. In addition, they contain a range of vitamins (including vitamin B), minerals, antioxidants, and nutraceuticals
[74,75,76][62][63][64]. Mushrooms are cultivated commercially on agricultural residues, enabling these waste materials to be converted into a valuable human food source
[72][60]. They are traditionally eaten fresh but are increasingly used as dried powder (flour) to fortify various food types with nutrients and especially proteins as they contain up to 20–25% protein
[73][61]. Such dried fungal products are called “mycoprotein”. As an example,
Pleurotus albidus mycoprotein flour was used to replace wheat flour to produce cookies. The mycoprotein flour significantly increased the nutritional value of the cookies due to the contents of protein, dietary fiber, and phenolic compounds. Furthermore, the mycoprotein increased the hardness and altered the color of the cookies
[77][65].
Besides these Basidiomycetes mushrooms, certain species of Ascomycetes and Zygomycetes microfungi have traditionally been used for food fermentation into meat-like products such as Tempeh (
Rhizopus oligosporus)
[78,79][66][67] and Oncom (
Neurospora spp.)
[80,81,82][68][69][70] in Asia. These microfungi have been found to contain higher protein in their mycelium than most Basidiomycetes mushrooms, and they are for this reason promising as alternative protein sources. For example,
Neurospora sitophila mycelium contains 39–45% protein, 28–30% carbohydrates, 10–12% crude fats, 5% minerals and vitamins, and 3% fibers
[80][68]. Traditionally, the base for production is SSF of particular soybeans but also other substrates such as chickpea, lupines, and various cereals are used
[78][66]. A growing interest in these Asian food types are seen both in the US and in Europe, where several novel companies have started production of “Tempeh” style food types using local products, such as lupines and peas, especially using
R. oligosporus (
Table 1).
Table 1.
Examples of startup mycofood companies.
Company |
Description |
Beyond Coffee (DK) |
Beyond Coffee collects coffee grounds and other types of biomass sidestreams to grow oyster mushrooms (fruit bodies), which are sold to restaurants. They sell mycelium and rent out ‘minifarm’ to canteens for harvest in the canteen. http://www.beyondcoffee.eu/ (accessed on 8 February 2022) |
Contempehrary (DK) |
Contempehrary produces and sales Nordic Tempeh (different types: fermented on oats, barley, rye, hemp, peas, or beans. Tempeh is made through SSF. https://contempehrary.com/ (accessed on 8 February 2022) |
Enough Food (UK) |
Enough Food produces fungal mycelium products using SmF and uses the trading name Abunda. They are a B2B company and expect to launch products in 2022. https://www.enough-food.com/ (accessed on 8 February 2022) |
InnomyLabs |
InnomyLabs works with the turn of mycelium into meat-analog products. They do not have products on the market. http://innomylabs.com/#!/-inicio/ (accessed on 8 February 2022) |
Kernel MycoFood (USA) |
Kernel MycoFood makes fungal food ingredients made by SmF of Fusarium venenatum (like quorn) https://www.kernel.bio/ (accessed on 8 February 2022) |
Leep Foods |
Leep Foods produces oyster mushrooms and blended products containing mushroom and meat. https://www.leepfoods.com/ (accessed on 8 February 2022) |
Libre Foods (ES) |
LibreFoods works with mycelium-based food products. Products not yet on the market. https://www.librefoods.co/ (accessed on 8 February 2022) |
Meati (USA) |
Meati produces whole cut mycelium-based products using SmF. They are in process with scaling their production. https://meati.com/ (accessed on 8 February 2022) |
Mushlabs (DE) |
Mushlabs uses fungi to up-cycle nutrients in sidestreams from agro- and food industries. Products not yet on the market. https://www.mushlabs.com/ (accessed on 8 February 2022) |
Myco Foods (UK) |
Myco Foods produces meat substitute products for the Food Industry https://www.mycofoods.co.uk/ (accessed on 8 February 2022) |
MycoRena (S) |
Mycorena produces Fungi-based alternative protein for the food industry using SmF. Promyc® is a fungi-based natural ingredient to be used as meat replacement or dairy alternative. https://mycorena.com/ (accessed on 8 February 2022) |
MycoTechnology (USA) |
MycoTechnology makes mycoprotein-rich food ingredients based on fungal fermentation. https://www.mycoiq.com/ (accessed on 8 February 2022) |
MyForest Foods (USA) |
MyForestFoods is evolved from EcoVative, which produces various mycelium products. MyForestFoods have developed meat-free bacon. https://myforestfoods.com/home (accessed on 8 February 2022) |
Mycovation (SGP) |
Mycovation claims to be the first Asian start up to produce mycelium based food products. They do not have products on the market. https://www.mycovation.asia/ (accessed on 8 February 2022) |
Tempty Foods (DK) |
Tempty Foods is an early startup that produces Tempeh-like food products using SFF. They do not have products on the market yet. https://www.tempty-foods.com/ (accessed on 8 February 2022) |
Quorn Foods (UK) * |
Quorn Foods has been on the market for a long time. They produce and sell quorn and quorn products based on mycelium made by fermentation of Fusarium venenatum worldwide. https://www.quorn.co.uk/ (accessed on 8 February 2022) |