A series of adsorbents were tailored for selective extraction of rare earth elements (REE) and late transition metals (LTM) via grafting of ligands bearing specific N- and S-donor functions. All obtained adsorbents showed relatively quick uptake kinetics and high adsorption capacity 0.5 to 1.8 mmol/g, depending on the function and the target metal ion. The adsorption equilibrium data analyzed and fitted well to Langmuir isotherm model revealing monolayer adsorption process on homogeneously functionalized silica nanoparticles (NPs). Most of the employed ligands demonstrated higher affinity towards LTM compared to REE, related to the nature of the functional groups and their arrangement on the surface of nanoadsorbent.
1. Introduction
During the past few decades, there has been a continuous increase in the applications of Rare Earth Elements (REE) and their alloys, making them critical elements for development of modern industries
[1]. The main target markets using REEs include magnets, metallurgy, catalysts, polishing powders, batteries, mobile phones and other high-technology gadgets. With their growing demand and continuous supply risk, urban mining of REEs from different end-of-life products and industrial waste has gained increasing attention
[2]. As such, permanent magnets, which have various applications in the development of new technological devices as well as for green energy production, are one of the most promising secondary sources of REEs that can be recycled and reused
[3]. Common Rare Earth-based magnets include Neodymium–iron–boron (FeNdB) and Samarium–cobalt (SmCo) magnets
[4]. One of the key challenges in the recycling of magnet materials lies in the need to separate REE from Late Transition Metals (LTM), which form their constituents or major materials of their casings
[5]. The most common technology for REE separation is acidic leaching with different leaching agents such as hydrochloric and sulfuric acids
[6][7]. Iron is the major component in FeNdB and in the casing of magnets in electronics. It needs to be removed in the step previous to the separation of all other components, for both economic and technical reasons. The well-established approaches for separation of iron from leachates include either precipitation of iron hydroxide during controlled elevation of pH
[8] or the precipitation of all other components apart from iron by addition of oxalic acid and organic base
[9]. The precipitate can then be calcined and re-dissolved in acid. Subsequent separation of the components can be achieved by solvent extraction, ion exchange, or adsorption
[10]. Most of the established industrial methods require, however, repeated steps to obtain the desired purity, thus generating large amounts of hazardous and, in the case of primary ore treatment, even radioactive waste
[11][12]. As an alternative to the traditionally used methods, the application of solid-phase extraction (SPE) using nanosized functional adsorbents has been proven to be an effective and more environmentally friendly method for REE recovery
[13]. Various types of nanosorbents have been synthesized for SPE recovery of REEs
[14][15][16][17][18][19][20][21]. Several reviews have already been devoted to the discussion of the advantages and challenges in the application of functional solid adsorbents for REE separation
[22][23]. Recent works have shown that organic–inorganic functionalized silica nanoparticles possess great adsorption capacity and selectivity towards many metal ions, including heavy metals and REEs
[24]. Functional groups such as iminodiacetic acid (IDA), diethylenetriaminepentaacetic acid (DTPA), ethylenediaminetetraacetic acid (EDTA) and triethylenetetraminehexaacetic acid (TTHA) were grafted on dense SiO
2 nanoparticles as well as SiO
2 core–shell magnetic nanoparticles and tested for different REEs adsorption and separation. High adsorption capacities of up to 300 mg of RE
3+/g were reached, and distinct selectivity trends towards different REEs depending on the complexonate
[25][26][27].
The majority of earlier successfully applied ligands belonged to the classes of either complexons, i.e., amino carboxylic acids
[28], or crown ethers/cyclenes. These types of ligands revealed strong affinity to both REE and LTM. In this
pape
ntryr, the new ligands (N-(2-Aminoethyl)-3-aminopropyltrimethoxysilane
L1 and N-(2-Aminoethyl)-3-AminoIsobutylmethyl Dimethoxysilane
L4—a derivative of ethylene diamine, known for high affinity to Ni
2+ and Cu
2+ and, to a lesser extent, for Co
2+ [29][30][31]; 2-(2-Pyridilethyl) Thiopropyltrimethoxysilane
L2—a derivative of pyridine with potentially good affinity to LTM and also a sulfur bridge
[32][33]; and Triethoxy(3-isothiocyanatopropyl)silane
L3 and Triethoxy(3-thiocyanatopropyl)silane
L5—derived from isothiocyanate with potential affinity to Ni
2+ and Co
2+ [34], were selected and grafted on SiO
2 nanoparticles to achieve selectivity for separating LTM from REEs in mixed solutions (
Figure 1).
Figure 1.
Chemical structure of selected ligands: (
A
)
L1
, (
B
)
L2
, (
C
)
L3
, (
D
)
L4
and (
E
)
L5
.
2. Adsorption Equilibrium Isotherms
The effect of the concentrations of LTM (Co and Ni) and of RE
3+ (Nd and Sm) on adsorption efficiency was investigated in batch studies at room temperature. The results showed that the adsorbed amount of metal ions on grafted SiO
2 NPs increased with increasing the initial metal concentration and reached to the maximum adsorption capacity at higher concentrations due to saturation of the binding sites (
Figure 25). The maximum adsorption capacities are summarized in
Table 12. Based on the results,
SiO2_L1 demonstrated higher adsorption capacities for all LTM and REEs, which is in agreement with TGA results, considering the grafted amount of the ligands per unit mass of SiO
2 NPs was higher compared to
SiO2_L2 and
SiO2_L3. SiO
2 with both
L2 and with
L3 had similar maximum adsorption capacities for most of the metal ions, only for Co adsorption did SiO
2 NPs grafted with
L3 ligands demonstrate a slightly higher adsorption capacity. However, acid-treated SiO
2 with
L3 (
SiO2_L3_acid) and
L5 (
SiO2_L5_acid) showed improved adsorption by increasing their maximum capacities by twice for Co, Nd, Sm, and by almost five times in the case of Ni. According to the literature, sulfur- and amine-containing groups possess higher selectivity towards LTM, which can explain the higher adsorption capacities towards Ni and Co for most of these ligands
[35][36][37][38][39][40].
Figure 25.
Langmuir adsorption isotherms of (A
) Sm, (B
) Nd, (C
) Co and (D
) Ni ions onto functionalized silica nanoparticles.
Table 12.
Maximum adsorption capacities of grafted SiO
2
NPs towards REEs and LTM.
Sample |
Ni (mmol/g) |
Co (mmol/g) |
Nd (mmol/g) |
Sm (mmol/g) |
SiO2 |
and L5. Subsequent adsorption and selectivity experiments showed that the affinity of these ligands shifted towards LTM by achieving higher maximum capacities and molar ratios for Co (in the case of SiO2_L3) and Ni (in the case of SiO2_L5).
Table 34. Molar ratios of Co and Ni against Sm and Nd by EDS analysis.
Sample |
Ni/Nd |
Co/Sm |
Ni/Co |
_L1 |
1.66 |
1.83 |
0.83 |
SiO | 1.10 |
2_L1 |
5.1:1 |
1:1.65 |
3.5:1 |
SiO2_L2 |
0.55 |
0.66 |
SiO | 0.50 |
2_L2 |
1:1.78 | 0.56 |
1:12 |
1.6:1 |
SiO2_L3 |
0.58 |
0.75 |
0.67 |
0.66 |
SiO2_L4 |
0.57 |
0.67 |
0.44 |
0.77 |
SiO2_L5 |
0.34 |
0.68 |
0.44 |
0.68 |
SiO2_L3_acid |
1.00 |
1.33 |
0.75 |
0.83 |
SiO2_L5_acid |
1.66 |
1.33 |
0.75 |
1.00 |
Many silica-based adsorbents have previously been tested for REE and LTM removal from aqueous solutions. Table 23 summarizes various results with silica-based and other adsorbent materials for their maximum uptake capacity. It can be noted that SiO2_Ln nanoparticles present a competitive performance for the binding of selected metals. Some materials have significantly high sorption properties; however, in most cases, the organosilane-functionalized NPs have comparable or higher adsorption capacities.
Table 23.
Maximum adsorption capacities of different adsorbents towards REEs and LTM.
Adsorbent |
Metal |
Uptake (mmol/g) |
References |
Phosphorus functionalized adsorbent |
Nd(III) |
1.13 |
[41] |
DETA-functionalized chitosan magnetic nano-based particles |
Nd(III) |
0.35 |
[42] |
Zr modified mesoporous silica SBA-15 |
Sm(III) |
0.28 |
[43] |
SiO2_L3 |
1:1 |
1:18 |
1:1 |
Silica/polyvinyl imidazole/H2PO4-core-shell NPs |
Sm(III) |
1.04 |
[44] |
SiO2_L4 |
1.33:1 |
1:18 |
1.85:1 |
Cyclen-functionalized ethenylene-based mesoporous organosilica NPs |
Ni(II) |
3.94 |
[14] |
Cyclen-functionalized ethenylene-based mesoporous organosilica NPs |
Co(II) |
3.84 |
[14] |
Ni(II) ion-imprinted silica gel polymer |
Ni(II) |
0.35 |
[45] |
It has to be mentioned that selective separation of REE from LTM by functional nanoadsorbents has so far not been addressed in the literature.
To understand the adsorption mechanism pathways, and characterize the adsorption equilibria, the experimental data were interpreted by linear and non-linear Langmuir (Figure 5). Consistent with the correlation coefficient (R2) values, the Langmuir model showed better fit both in linear and non-linear forms, suggesting that the adsorption was a monolayer process on the surface of functionalized silica nanoparticles.
Better insights into the molecular mechanisms of adsorption require application of structure-sensitive characterization techniques. In the present work, reswearchers recorded calibrated UV-Vis spectra of adsorbents before and after uptake of LTM. The spectra reveal a distinct shift of the adsorption maximum for the Co2+-derived materials, indicating that uptake of this cation presumably proceeds via formation of inner-sphere complexes with surface ligands. An image demonstrating the potential binding geometry is provided. More detailed insight into coordination of adsorbed cations would require more in-depth investigation with techniques such as, for example, X-ray absorption spectroscopy, applying well-defined structural models from X-ray diffraction studies of relevant model compounds, and will be reported separately later.
Scheme 1.
Schematic representation of potential binding mechanism of SiO2_L1
with metal cations.
The adsorption kinetics showed that most of the uptake (60–80%) occurred within the first 1–2 h of interaction of metals with silica nanoparticles. Slower adsorption continues, and equilibrium is reached after 3–5 h (Figure 36).
Figure 46. dsorption kinetics of (
Adsorption kinetics of (A
) Sm, (B
) Nd, (C
) Co and (D
) Ni onto functionalized silica nanoparticles.
3. Selectivity and Desorption Tests with Functionalized SiO2 Nanoparticles
EDS spectroscopy was used to analyze the composition of SiO
2 NPs with different functional groups after adsorption tests with mixtures of metal ions (Nd/Ni, Co/Sm and Ni/Co). Although this technique is able to provide only surface and local information for dense samples, for nano powders such as those used in this work, EDS with its penetration depth of about 1 μm and spot size not less than 100 nm actually provides averaged information about the volume of the material. For most of the samples,
rwe
searchers could clearly observe selectivity towards a specific metal ion. Thus, for example, SiO
2 with ligand
L1 (
SiO2_L1) demonstrated high selectivity towards Ni ions both in the mixture with REEs and with Co ions. On the other hand, both
SiO2_L2 and
SiO2_L3 had better selectivity towards Co ions. These results were actually quite unexpected and exciting. The provided functions were supposed to reveal enhanced affinity to LTM, but the experimental results confirmed this supposition only for
L1, and not
L2–
5. The factor that might have been underestimated in building the adsorbent surface is the potential distance between the functions, defined by the grafting density on the silica surface. As earlier studies of molecular models have indicated, the distance between the connection sites for ligand fixation is commonly in the range 5.3–6.6 Å
[40], limiting the availability of adsorption sites for especially smaller cations. Higher ligand grafting of
L1 under the applied reaction conditions favored coordination of Ni
2+ not only via the ethylene diamine site, but probably also via higher ligand density. The lower ligand density for other ligands may have contributed to better adsorption of REE. This was confirmed by grafting the ligands after acid pre-treatment of SiO
2 NPs, which led to denser functionalized NPs in case of
L3
SiO |
2 |
_L5 |
1:3 |
1:1 |
1.85:1 |
SiO2_L3_acid |
1:2.5 |
6:1 |
1.3:1 |
SiO2_L5_acid |
15:1 |
6:1 |
2.75:1 |
Desorption tests were performed with 1 M nitric acid in 50 mL Falcon tubes. After adsorption experiments, the samples were centrifuged and 20 mL nitric acid was then added. The tubes were placed on a shaker for 24 h. Afterwards, the nanoparticles were separated by centrifugation (7000×
g) and the supernatant was collected, neutralized with ammonia, and titrated with EDTA to determine the desorbed metal amount. The results showed that good desorption rates (85–90%) were achieved with all metal ions. Reusability of these NPs was also tested after three cycles of adsorption and desorption of selected metals (Ni and Sm). Desorption was performed using 1 M nitric acid in 50 mL Falcon tubes, mixing the samples for 24 h on a shaker. Afterwards, the samples were centrifuged (7000×
g), and the supernatant collected, neutralized with ammonia to pH = 6.5, and titrated with EDTA to calculate the amount of desorbed metal. After desorption, the samples were placed in 10 mL metal solutions (Co and Sm respectively) with a final metal concentration of 20 mM. All the samples showed good desorption rates in each cycle ranging between 70 and 100%. A small decrease in adsorption rates was noticed after the second desorption cycle, especially for
L2 and
L4; however
L1,
L3 and
L5 had good adsorption/desorption rates even after three cycles for both metals.