mohd1. Introduction

The world population increases by 227,400 people a day, and this situation increases the burden on the earth as the world population is expected to reach 10.74 billion by 2100, which can be extremely detrimental from an environmental perspective^[1]. Due to the increase in population, intense research has been done to cope with the manufacturing demands; consequently, unsustainable production from non-renewable resources resulted in significant global pollution and climate changes. Only 10% of plastics are recycled, 60% is dumped in landfills, and 30% are unaccounted for, which can be discarded in any part of the environment, thus resulting in environmental issues ^[2]. By 2050, the plastic industry may need 20% of the crude oil supply to accommodate plastic production if the trend remains unchanged ^[3]. The decrease in fossil fuel resources and the increase in plastic consumption drive the search for alternative resources and technologies for more sustainable and environmentally friendly plastic production. Sustainable plastic materials should be produced from renewable resources without damaging the environment, easily recycled, and biodegradable under certain environmental conditions with low energy consumption. Cellulose as a sustainable material is known to be the most abundantly available component of biomass that covers up to 50 wt. % of lignocellulosic biomass ^[4]. Various types of cellulose can be used to synthesize nanocellulose from the cellulose, such as cellulose nanofibrils (CNF), cellulose nanocrystals (CNC), and bacterial nanocellulose (BNC). These nanocellulose products vary in terms of properties, morphology, and crystallinity, depending on the extraction method and biomass used ^[5][6]. The utilization of cellulose fiber as the feedstock for injection molding has now expanded to AM, which is among the coveted industries in the world. 

AM is the process of manufacturing materials layer by layer to fabricate precise three-dimensional (3D) models using data from computer-aided design (CAD) software ^[7]. AM has expanded to various industries, including metal, ceramic, and medical applications, and the current focus of this technique is bioprinting cardiovascular application, which involves 3D-printed heart valves ^[8][9][10]. Therefore, many naturally derived polymers are used in current studies for the preparation of scaffolds by 3D printing due to the large potential in biomedical applications, particularly the replacement and regeneration of cells, tissues, or organs. AM of cellulose-based materials is a promising option due to the renewable source and low cost of extraction with lower environmental degradation.

2. Polymer-Based Additive Manufacturing

AM technologies are the essential part of the whole 3D printing, bridging the 3D models, materials, and final applications based on the products needed by the industry. Originally, 3D printers were used to produce one or two fast prototype models to help developers fix faults and change the product as a fast prototyping solution. Different technologies have been developed by varying the technique of printing product on the build platform and the materials used for printing. By referring to ASTM Standard F2792, the American Society for Testing and Materials (ASTM) has documented 3D printing technologies into seven categories, namely material extrusion, powder bed fusion, vat photopolymerization, direct energy deposition, binder jetting, material jetting, and sheet lamination, as shown in Figure 1. ^[11]

Figure 1: Additive manufacturing technologies category

Polymer shows a major contribution in AM, whereby parts produced from the polymer are recorded with 51% contribution, 29% metal and polymer, and 19.8% is metal product ^[12]. Among the many available AM techniques producing 3D-printed polymers, Fused Deposition Modeling (FDM) is mainly used for fabrication. Due to the feasibility of this technology, it has been used as part of educational kits, prototypes, visual aids, and presentation models. However, due to the lack of technical skills and quality of the 3D printer, the end-user tends to produce massive waste from supportive material, failed products, and broken plastic parts. Thus, modifications are needed to be done to have a biodegradable based polymer in 3D printing industry to enhance the properties and reducing the burden on fossil fuel industry. Table 1 shows the recent study done to incorporate different types of fillers in commercial 3D printing polylactic acid (PLA) FDM filament.

Table 1: The modification approaches on the biodegradable of PLA

3. Cellulose-Based Polymers in 3D Printing Technology

The main principles of both green chemistry and green engineering is focusing on the prevention of new generation waste. The prevention can be started in this new emerging technology by introducing sustainable and biodegradable materials in 3D printing applications. As early as possible, the polymer-based material used in the AM should pursue cradle to cradle design. On top of mechanical properties, the capability of cellulose-based polymer as bio-filler and hydrogel matrix will be a key to developing sustainable additive manufacturing

3.1 Fused Deposition Modeling Filament

Cellulose particles in micro/nano size can be incorporated in 3D printing filaments to increase the mechanical properties of the printed products. This is due to the properties of cellulose, especially nanocellulose that possesses high surface area, high mechanical properties, and shear-thinning properties, thus making cellulose suitable for many applications. Table 2 reviews the typical reinforcement of cellulosic materials in commercial thermoplastic filaments for the FDM printing technique.

Table 2. Recent findings on the cellulose composited in thermoplastic filament for FDM extrusion.

3.2 Vat Photopolymerization

Apart from FDM, VP has also been extensively improved through the development of liquid photopolymer resin due to the accuracy of the printed product, even though the method is comparatively longer than the extrusion technique. Research on the incorporation of fillers in resin is increasing in recent years, and one of the main approaches is cellulose-based fillers. The purpose of the incorporation is to improve the mechanical properties and thermal stability of the printed product. The compilation of the recent activity on the addition of cellulose-based polymer in photopolymeric resins is simplified in Table 3.

Table 3. The compatibility of cellulose-based biopolymer as a filler in photopolymeric resins.

3.3 Liquid Deposition Modeling

As cellulose solution has the shear-thinning property, the solution can be readily used for ME printing technique, which is usually known as direct ink writing for liquid deposition modeling (LDM). The product printed with liquid cellulose should retain the shape after printing; thus, viscosity is essential, which is directly related to the concentration of cellulose and the shear rate applied. High mechanical strength of the printed part is vital to maintain the printed shape; therefore, increasing the concentration of cellulose can improve strength and reduce shrinkage, which consequently reduces the accuracy and smoothness of the printed part. Table 4 reviews the studies done on liquid deposition of cellulose-based materials using various printing techniques and materials. 

Table 4:. Review of cellulose matrix as 3D printing hydrogel using LDM technique.

4. Cellulose-Based Polymers in 3D Printing Technology

The merging of 3D printing technology and cellulose-based smart materials will be able to fabricate 4D-printed cellulose-based materials that can change shape over external stimuli. Many types of cellulose that are responsive to various stimuli reviewed in the previous section are suitable for the production of 4D cellulose materials. As cellulose possesses many useful properties such as biocompatibility, biodegradability, high mechanical properties, and thermal stability, the material will be a driving factor for the fabrication of cellulose-based 4D materials for applications in tissue engineering and medical applications. Table 5 reviews the studies done on 4D-printed cellulose-based materials using LDM technique.

Table 5. Review of 4D printed cellulose based materials using LDM technique.

5. Summary, Conclusions, and Future Trends

AM is a growing industry, and continuous research is being done to improve the technology and materials available. The development of materials with composites enables the fabrication of products with better mechanical properties, which can be fine-tuned according to the demand. AM enables the fabrication of customized products according to customer’s design requirement and offers design flexibilities. AM plays a vital role in reducing the burden of traditional manufacturing processes in the fabrication of prototypes and testing the properties of the printed products.

Currently, more sustainable materials are preferred; as most of the AM materials are made from non-renewable resources, naturally-derived materials are adapted, and new studies are being done to improve interfacial adhesion and voidance for the application in various fields. Some applications such as wound healing or drug delivery cannot adapt AM until natural polymers are adopted as they are biocompatible. The proof of concept and in vivo studies are being continuously done in order to use natural-based materials for AM so that the applications can be broadened, where the materials will be the future trend of material development.

Cellulose, which is mainly derived from lignocellulosic biomass, possesses various useful properties; hence, more studies should be done to incorporate cellulose in AM. The potential of cellulose materials in AM is yet to be fully tapped, even though major developments can be seen in recent years with studies being conducted for various applications. Surface grafting of cellulose can nullify the hydrophilicity of cellulose, and hence voidance and interfacial adhesion can be improved. Further research should be carried out continuously to improve the mechanical properties so that AM-fabricated products will have better mechanical properties than traditionally-manufactured products. The increment of cellulose percentage in 3D printing filaments is also essential to improve the biodegradability of filaments and reduce the burden on petroleum resources, as well as to protect the environment as petroleum-based materials emit unpleasant odors.

Liquid deposition modeling of cellulose materials should also be further studied as the rheological properties of cellulose and cellulose derivatives favor the extrusion process. A high concentration of cellulose should be incorporated due to its high mechanical properties, and the structure of the printed part can be maintained after printing. Studies have shown that in vivo 3D-printed BC was able to cure diabetic wounds within four months, and many more studies should be done to present further proof. Cellulose materials can be synthesized with the desired properties according to the needs of applications and incorporated in AM for various types of applications with the developing technology.

4D printing of bio-based materials is a newer technology compared to other AM-based technologies. Cellulose-based 4D printing materials are majorly developed based on water and heat stimuli. Further studies should be done on other stimulus-responsive cellulose-based materials for 4D printing, as vast cellulose smart materials are available and developed continuously. The development of cellulose-based 4D printing will contribute majorly in tissue engineering and drug delivery application, which can also change the prospect of the healthcare industry in the treatment of patients by using AM technologies.