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Peng, Y. Fermentation Monitoring. Encyclopedia. Available online: https://encyclopedia.pub/entry/61409 (accessed on 12 November 2026).
Peng Y. Fermentation Monitoring. Encyclopedia. Available at: https://encyclopedia.pub/entry/61409. Accessed November 12, 2026.
Peng, Yu. "Fermentation Monitoring" Encyclopedia, https://encyclopedia.pub/entry/61409 (accessed November 12, 2026).
Peng, Y. (2026, October 25). Fermentation Monitoring. In Encyclopedia. https://encyclopedia.pub/entry/61409
Peng, Yu. "Fermentation Monitoring." Encyclopedia. Web. 25 October, 2026.

Fermentation Monitoring

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Fermentation monitoring is the systematic acquisition and interpretation of measurements that describe the physical, chemical, and biological state of a culture during operation. Online instruments can follow temperature, pH, pressure, agitation, gas flow, dissolved oxygen, oxygen uptake, carbon dioxide evolution, and exhaust-gas composition without removing broth [1]. At-line and off-line analyses provide variables that are not yet measured continuously, including cell density, viable biomass, residual substrates, organic acids, product concentration, metabolites, and contaminants [2]. The measurements form time series that reveal growth phases, substrate exhaustion, oxygen limitation, metabolic shifts, and the approach of a harvest endpoint. Monitoring strategy is selected according to the organism, process risk, sensor response time, sampling burden, and the decisions that must be made from the data [3]. A single bulk measurement can conceal gradients caused by imperfect mixing, especially in large vessels or highly viscous cultures. For this reason, monitoring may combine direct sensors, soft sensors, spectroscopy, imaging, and mass-balance calculations [4].

process analytics online sensors soft sensors exhaust-gas analysis
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References

  1. Carina L. Gargalo; Pau Cabaneros Lopez; Aliyeh Hasanzadeh; Isuru A. Udugama; Krist V. Gernaey. On-line Monitoring of Process Parameters during Fermentation; Elsevier: Amsterdam, NX, Netherlands, 2022; pp. 117-164. [CrossRef]
  2. Anika Bockisch; Erich Kielhorn; Peter Neubauer; Stefan Junne; Process Analytical Technologies to Monitor the Liquid Phase of Anaerobic Cultures. Process Biochem. 2019, 76, 1-10. [CrossRef]
  3. Carina L. Gargalo; Pau Cabaneros Lopez; Aliyeh Hasanzadeh; Isuru A. Udugama; Krist V. Gernaey. On-line Monitoring of Process Parameters during Fermentation; Elsevier: Amsterdam, NX, Netherlands, 2022; pp. 117-164. [CrossRef]
  4. Gisela Nadal-Rey; Dale D. McClure; John M. Kavanagh; Sjef Cornelissen; David F. Fletcher; Krist V. Gernaey; Understanding Gradients in Industrial Bioreactors. Biotechnol. Adv. 2021, 46, 107660. [CrossRef]
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Update Date: 25 Oct 2026
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