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Tsuchimoto, I.;  Kajikawa, Y. Recycling and Use of Plastic Waste. Encyclopedia. Available online: https://encyclopedia.pub/entry/39095 (accessed on 27 July 2024).
Tsuchimoto I,  Kajikawa Y. Recycling and Use of Plastic Waste. Encyclopedia. Available at: https://encyclopedia.pub/entry/39095. Accessed July 27, 2024.
Tsuchimoto, Ichiro, Yuya Kajikawa. "Recycling and Use of Plastic Waste" Encyclopedia, https://encyclopedia.pub/entry/39095 (accessed July 27, 2024).
Tsuchimoto, I., & Kajikawa, Y. (2022, December 22). Recycling and Use of Plastic Waste. In Encyclopedia. https://encyclopedia.pub/entry/39095
Tsuchimoto, Ichiro and Yuya Kajikawa. "Recycling and Use of Plastic Waste." Encyclopedia. Web. 22 December, 2022.
Recycling and Use of Plastic Waste
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Research into plastic recycling is rapidly increasing as ocean and land pollution and ecosystem degradation from plastic waste is becoming a serious concern. In this study, we conducted a systematic review on emerging research topics, which were selected from 35,519 studies on plastic recycling by bibliometrics analysis. Our results show that research on the biodegradability of plastics, bioplastics, life cycle assessment, recycling of electrical and electronic equipment waste, and the use of recycled plastics in construction has increased rapidly in recent years, particularly since 2016. Especially, biodegradability is the most emerging topic with the average year of publication being 2018. Our key finding is that many research area is led by developed countries, while the use of recycled plastics in the construction sector is being actively explored in developing countries. Based on our results, we discuss two types of recycling systems: responsible recycling in the country where plastic waste is generated and promoting recycling through the international division of labor between developed and developing countries. We discuss the advantages and disadvantages of both approaches and propose necessary measures for sustainable and responsible production and consumption of plastics such as waste traceability system and technology transfer between developed and developing countries.

 

 

plastic recycling plastic waste circular economy plastic pollution mechanical recycling chemical recycling biodegradation bioplastics e-waste plastics in construction

1. Cluster 1

1.1. Recycling by Pyrolysis

The first subcluster is recycling by pyrolysis and thermochemical recycling. Plastics are polymers—repeating structures of carbon and hydrogen that can be broken down into either hydrocarbons such as fuels, monomers, or intermediate products in the chemical industry. This process is known as thermochemical recycling and is broadly classified into pyrolysis, gasification, depolymerization and upcycling . Hereinafter, thermochemical recycling is referred to as pyrolysis in a broad sense. Mechanical recycling is an ideal recycling method in that it recycles plastics from plastic waste. However, it has the disadvantage that it is difficult to apply to the recycling of dirty plastic waste used for food containers and packaging, and plastic waste made of composite materials . Thorough cleaning, separation, and sorting of plastic waste is required for mechanical recycling . Pyrolysis has the advantage of being highly tolerant of dirty waste and composite materials. An inclusive approach of integrating mechanical recycling and recycling by pyrolysis may be the most effective approach to addressing plastic recycling challenges . The global market size of pyrolysis technology was approximately 972.8 million USD in 2019, which is estimated to grow by 8.2% compound annual growth rate between 2020 and 2027 .
One of the most prominent research trends in pyrolysis worldwide is the production of fuel from plastic waste, with many commercialized plants already utilizing this method . Considerable research has been conducted to optimize reaction conditions (e.g., temperature, residence time, pressure, equipment, process) and appropriate catalysts (e.g., cobalt, platinum, zeolite, aluminum chloride, organic matter) for producing fuel, depending on the type of plastic such as polyethylene (PE), polypropylene (PP), polystyrene (PS), and PET . There is also research on recycling oils such as lubricants as products other than fuel . Recently, research on upcycling to produce raw chemical materials other than fuel is increasing , and a commercial plant that produces ammonia and carbon monoxide by gasification is also emerging . PS and PET are relatively easy to monomerize, and research is being conducted to regenerate PS and PET from these wastes . There are commercialized plants for PET . Olefin plastics waste such as PE and PP are difficult to monomerize, and there are not many publications on this subject. However, a pilot project has recently begun mixing oil produced from olefin waste plastic with fossil resources and introducing them into the petroleum refining process, regenerating them into plastics instead of processing them for fuel .
The major challenge of pyrolysis is its high energy consumption , which can be an obstacle to achieving carbon neutrality. To mitigate this, it is important to develop a highly efficient and inexpensive catalyst to realize thermal decomposition at lower temperatures . To develop new catalysts and design highly efficient reaction systems, detailed research on the conversion mechanism of plastic waste is required . In addition, recycled raw chemical materials and recycled plastics generated from plastic waste are often more expensive than virgin materials produced from fossil fuels and other raw materials, which constitutes a major research challenge .

1.2. LCA of Plastic Recycling

The second subcluster is LCA of plastic recycling. Plastic waste treatment methods are broadly divided into mechanical recycling, chemical recycling (which includes feedstock recycling), biological recycling, energy recovery, and landfill. There are several previous studies of LCA on these treatment methods from various viewpoints such as global warming potential, acidification potential, rich nutrition potential, energy consumption efficiency, and ecosystem impact potential . The specifics of waste and treatment processes differ depending on each country and region, such as collection, transportation, and sorting methods, and the LCA of each previous study also reflects these regional characteristics . In addition, the method of setting system boundaries also differs with study, and for these reasons it is difficult to compare and summarize the results of each study in a strict sense .
Regardless of the limitations, there are trends commonly observed in the literature. Energy recovery is mainly used as a benchmark in analysis, and the differences from other treatment methods are overviewed as global warming potential (GWP), energy use (EN), residual solid waste for landfill (SW), acidification potential (AP), and eutrophication potential (EP). Comparing mechanical recycling and energy recovery, mechanical recycling has less impact on the environment in GWP, EN, SW, AP, and EP . Comparing chemical recycle and energy recovery, chemical recycle has a smaller environmental impact from the viewpoint of AP, EP, and EN, but energy recovery has a smaller environmental impact for GWP and SW ; though the impact in GWP has been found to be smaller for chemical recycling in some studies . Comparing mechanical and chemical recycling, mechanical recycling has lesser impact on the environment in GWP, AP, EP, and EN, but a higher impact in SW . Comparing energy recovery and landfilling, energy recovery has a smaller environmental impact in AP, EP, and EN, but a larger impact in GWP . Mechanical recycling is considered the most desirable option when considering only LCA , but chemical recycling is considered the second most desirable when considering the other analyses mentioned , except for SW . Mechanical recycling also has the disadvantage that it cannot recycle dirty plastic waste and composite waste. In addition, mechanical recycling always generates residue which usually cannot be recycled. Therefore, mechanical and chemical recycling should not be compared using LCA alone, and using these two recycling methods in a complementary manner is most desirable . Energy recovery is considered the desirable option for treating waste for which mechanical and chemical recycling are not suitable. Despite their disadvantages, these processing methods have less environmental impact than non-recycling . Deterioration of plastic waste in landfills is approximately 1–5% over 100 years, leading to potential air and groundwater emissions . Over longer time periods, landfilling is likely to have a greater environmental impact and is considered to be the least desirable processing option .

1.3. Mechanical Recycling

The third subcluster is mechanical recycling. Mechanical recycling is the reprocessing of plastic waste into raw materials and products using physical methods . Mechanical recycling requires a series of processing and preparation steps . The first stages of the recycling process are collecting, sorting, shredding, milling, washing and drying. The waste is then shaped into recycled plastic pellets, powder, or flakes . In the second step, the plastic pellets, powders, or flakes are melted and processed into the final product by resin molding. Resin molding methods are extrusion molding, injection molding, blow molding, vacuum molding, inflation molding, and melt spinning .
The advantage of mechanical recycling is that it is suitable for decentralized installations. Mechanical recycling plants are simple, inexpensive, and require less energy and resources to operate as compared to chemical recycling . However, reprocessed plastics are inferior to virgin plastics in terms of material properties such as strength, smell, purity, and color .
Compared to virgin plastics, mechanically recycled plastics are divided into three groups based on the quality and price . The first group is recycled material of the lowest quality. In this group, waste disposal is more important than maintaining the quality of recycled materials. Recycling businesses can earn money both by taking orders for recycling processes and by selling recycled products. Recycled products of this group are used for non-functional applications such as simple fillers. The second group consists of recycled products whose quality is not so low, but whose price is lower than that of virgin plastic in relation to its performance. There is a limit to how much the quality of recycled products can be improved while maintaining price competitiveness. Lower prices for virgin plastics will also constrain the price competitiveness of the recycled products in this group. The third group is recycled products that have the same high performance as virgin plastics but are priced higher than virgin plastics. These are used in high-performance fields such as food packaging . Recycled bottles from discarded PET bottles are a typical example. If “Design for Recycling” (designing virgin plastics to be easy to recycle) is steadily introduced into the plastics industry and sorting technologies of plastic waste mixtures become more sophisticated, several problems in groups 2 and 3 can be considerably improved, reducing the cost of processing recycled products .
Among the disadvantages of mechanical recycling, the deterioration of strength is significant. These limitations are caused by degradation of the polymer’s molecular structure due to shear during the extrusion process at high temperatures and pressures . Degradation mechanisms vary by polymer type, but changes in polymer chain length and mechanical properties are common challenges . The term “downcycling” is used as a comprehensive term to describe the deterioration of material quality after recycling . Antioxidants, chain extenders, blending technologies, fillers, and polymerizers are used to prevent deterioration in mechanical recycling . For example, stabilizers are frequently used to control thermo-oxidative degradation during the melting process of PE and to maintain the quality of recycled products . Stabilizers are also used in PP to prevent aggressive degradation of the polymer chains during the extrusion process. These suppression mechanisms are common . Stabilizers are commonly used in PVC to neutralize the generated hydrogen chloride and prevent degradation of the polymer chains . PS is susceptible to produce harmful substances to human health and the quality of the product. Unlike other packaging polymers, the use of fillers can strengthen the polymer structure of PS . Deterioration of strength in mechanical recycling is a major problem, and additional work to develop novel low-cost and effective additives is required .

1.4. Biodegradation of Plastics

The fourth subcluster is the biodegradation of plastics. Biodegradation is the biological breakdown of materials with the help of microorganisms . This process is an environmentally friendly cycle that converts materials into carbon dioxide, methane, and salts through microbial metabolism . Because plastics are solid polymers linked by covalent bonds, they degrade slowly in the natural world and have a long lifespan . In recent years, research on biodegradation has been vigorously pursued, but a practical system capable of biodegrading existing plastics produced from fossil resources has not yet been developed .
Existing fossil-based plastics can be divided into the following three categories based on biodegradation mechanism . The first is the category of polymers with a carbon skeleton such as PE, PS, PP, and PVC. The second is the category of polymers such as PET with ester-bonded backbones and side chains. The third is a polymer with a hetero/carbonate (urethane) bond such as polyurethane (PU).
Using PE as an example of the first category, PE is biodegraded in four stages: carbonyl group formation , conversion to carboxylic acid , hydrolysis or fragmentation , and microbial metabolism , though the detailed biodegradation flow is still unclear . Although many studies have reported that carbon-skeletal plastics are degraded by various microorganisms, investigations should be conducted to identify the depolymerizing enzymes that are key to the biodegradation process. Once identified, biodegradation research results can be applied industrially .
As an example of the second category, studies on the biodegradation mechanism of PET have mainly focused on bacteria that can digest PET and their functional enzymes. In 2016, Yoshida et al. reported the discovery of a bacterial strain called Ideonella sakaiensis 201-F6 that secretes two enzymes that hydrolyze PET (PETase and MHETase) . This finding has stimulated researchers in generating significant progress and resulting in the rapid evolution of structural, kinetics, engineering, and evolution studies . For example, a thermophilic hydrolase has been identified that is thermally stable at 70 degrees Celsius (°C) . This temperature is close to the glass transition temperature of PET, which is advantageous for PET decomposition. The bacterium Pseudomonas putida has been shown to enzymatically hydrolyze PET to produce polyhydroxyalkanoate (PHA), a raw material for surfactants . An enzyme produced by the strain HR29 has recently been shown to be the most robust method for hydrolyzing PET waste due to its excellent activity and thermal stability . Proposals have also been made for a biodegradation system for PET waste in a saltwater-based environment by using eukaryotic microalgae instead of bacteria .
In the third category, the urethane bond of PU is hydrolyzed during biodegradation . It has been reported that fungi and bacteria can break down polyester-PU blends with the help of enzymes that can hydrolyze ester bonds .
While biodegradation systems for existing fossil resource-derived plastics have not been put to practical use, biodegradable plastics made from fossil resources have been put to practical use. These are mainly used in combination with starch and other bioplastics. The biodegradability and mechanical properties of the combined compounds improve the performance of starch and other bioplastics .
Biodegradable polymers from bioplastics are also being industrialized. Polylactic acid (PLA), a biodegradable bioplastic, has inferior mechanical/barrier properties when compared to the existing petroleum-derived plastics. This limits the applications of PLA. Blending with tough polymers or plasticizing block copolymerization improves the vulnerability of PLA . This increases strain at break but decreases tensile strength . Despite these restrictions, PLA remains a promising biodegradable plastic. The mechanical properties of PLA are similar to those of PS, making it a potentially more sustainable alternative .
Biodegradable PHAs have better mechanical/barrier properties than PLA, but only account for 1.4% of the bioplastics market. . However, its production level is projected to quadruple by 2023 . The disadvantage of PHA is its high production cost . PHA has the potential to substitute PET in bottle applications due to its biodegradability and outstanding barrier properties .
By further improving the applicability of microorganisms, it is possible to develop microbial cell factories that artificially control the biodegradation of plastic waste. This will require research to elucidate the biodegradation mechanisms of various types of plastic waste and to identify and manipulate the optimal microbes . A groundbreaking biodegradation project is about to be put to practical use. This project will gasify municipal waste including plastic waste, remove impurities, and then biodegrade with microorganisms to produce ethyl alcohol , and finally produce plastics by processing ethyl alcohol .

1.5. Bioplastics

The fifth subcluster is bioplastics. Research on bioplastics has increased rapidly in recent years due to the serious problems of plastic pollution and to move away from fossil resources. However, the definition of bioplastics varies from study to study . There are three dominant definitions. The first is that bioplastics are polymers derived from renewable resources and materials or synthesized by microbial metabolism . Simply stated, these are produced from biomass, and hereinafter will be referred to as bio-based. The second definition is that in addition to bio-based polymers, all biodegradable polymers are called bioplastics, including polymers derived from fossil resources . The third definition is that only polymers that are bio-based and biodegradable are called bioplastic . This excludes bio-based non-biodegradable polymers and biodegradable polymers derived from petroleum resources. Disagreement among researchers may have resulted in consumer confusion. A survey in Australia reported that consumers wanted many of the products they consume to be biodegradable, and 62% of the people surveyed dumped bioplastics in miscellaneous waste bins . Australian consumers mistakenly believe that all bioplastics are biodegradable.
Since bioplastics are derived from non-fossil resources such as plants that absorb carbon dioxide, they have the advantage of being generally carbon-neutral even if bioplastic waste is energy recovered or incinerated . However, energy recovery is not a desirable treatment because it does not take advantage of the biodegradability of many types of bioplastics .
Examples of non-biodegradable bioplastics are bio-PET and bio-PE. Some beverage companies, such as Coca-Cola, Pepsi, and Nestle, already sell some beverages partially (30%) in bio-PET bottles . As a method of producing bio-PET, its precursor, terephthalic acid (TA), is derived from fossil resources, but since the monomers necessary for production can be obtained from renewable resources, they can be called bio-based PET . In most of the bio-PET currently produced, only one of its monomers, ethylene glycol (EG), is obtained from biomass, and bio-PET is partially bio-based in that respect. Due to technical problems, TA can only be produced from fossil resources . Extracting lignocellulosic biomass from forest residues to produce bio-TA could be a solution for manufacturing 100% bio-based PET .
Theoretically, bio-PE can be produced utilizing the existing petrochemical-based PE plants . Bio-PET waste with low organic waste contamination should preferably be mechanically recycled. It is appropriate to recover low-grade waste through chemical recycling. Due to the strong interaction between cellulose and PE, mixing PE with lignocellulosic waste prior to pyrolysis results in an efficient reaction .
Bio-PET and bio-PE have the same properties and characteristics as PET and PE derived from fossil resources, and the same recycling method and equipment can be utilized . Therefore, it is not necessary to separate bioplastic waste and fossil resource-derived PET waste for recycling, which is a great practical advantage. Conversely, there are challenges when attempting to recycle biodegradable bioplastics with other plastic wastes. Especially in the case of mechanical recycling, it is necessary to sort and separate only biodegradable bioplastics from other wastes .
PLA, a biodegradable bioplastic, is suitable for food packaging because it is permeable to water, but it is also used to some extent for bottles. Trying to separate PLA bottles from PET bottles is difficult because both materials are transparent and similar in appearance . In order to properly recycle PET, it is important to separate PLA from PET . When PLA is mixed in PET at a concentration of 2–5%, the PET clumps and sticks to the walls inside the apparatus. As little as 0.1% PLA will make recycled PET opaque, and if the PLA content exceeds 0.3%, the recycled PET will turn yellow .
In principle, PLA and PHA waste can be mechanically and chemically recycled when they are sorted from other wastes, but it is questionable to what extent such sorting can be achieved at the site of waste collection. If these wastes are separated, they can be composted at the household or industrial level . However, in household-level composting, care must be taken that if the composting system is not well managed, it becomes anaerobic and generates methane, which is harmful to the environment. It should also be noted that biodegradability and compostability are not always the same. A biodegradable polymer is one that can be biodegraded, but without a time limit. Compostable means that the polymer is degraded within the composting time limit and mineralization is initiated in time for food waste decomposition. Only compostable polymers do not produce materials with unknown environmental impacts . From a waste management perspective, a reasonably short time required for biodegradation of the waste is a prerequisite for proper treatment .
Global bioplastics production in 2018 was 2.11 million tons (MT) and is projected to reach 2.62 MT by 2023 . Despite this rapid market growth, bioplastics still account for less than 1% of the total plastic production . While bioplastics are environmentally friendly, they are more expensive to manufacture and have inferior mechanical properties compared to existing plastics. Biodegradable plastics also have problems such as being decomposable by a limited number of microorganisms and the inability to control the environmental conditions and speed of biodegradation. Further research is required to resolve these issues .

1.6. Recycling of PVC

The sixth subcluster is PVC recycling. PVC is one of the most used thermoplastics materials . The unique properties of PVC, high performance, low cost, and combined with a wide range of applications by a variety of processing conditions and methdologies, have made PVC a universal polymer . PVC is used in a variety of short-life products such as packaging materials used in foods, cleansing materials, beverage packaging bottles, textiles, medical devices, etc. In addition, PVC is also used in long-life products such as pipes, flooring, window frames, wallpaper, cable insulation, and roofing sheets . In recent years, PVC waste has rapidly increased; therefore, effective treatment has become more and more important . Long-life PVC products have a long-time lag between use and waste discharge, but eventually become waste . As a result, it should be noted that the amount of waste will increase rapidly in the future as the end of the life expectancy of long-life PVC products approaches .
The presence of chlorine is what characterizes the structure and predominant properties of PVC, but the inclusion of chlorine is what makes PVC processing difficult. There are difficult challenges to overcome, such as hydrogen chloride generation in the process of PVC treatment, which damages the equipment, and generation of harmful substances in the energy recovery and landfill processes . Currently, the realistic recycling method for PVC is limited to mechanical recycling, and only a small percentage of PVC waste is recycled worldwide .
Post-consumer PVC waste is mixed with other plastic waste, and there remains the challenge of sorting; therefore, it is difficult to establish economical and efficient mechanical recycling . In fact, products mechanically recycled from mixed waste materials have low mechanical properties and little applicability . Additionally, when waste plastic mixtures with PVC are chemically recycled, chlorine must be removed as much as possible in the recycling process . To avoid such restrictions on mechanical recycling, research on techniques for chemical recycling of PVC and research on chlorine removal methods has vigorously pursued in recent years .
Techniques for separating with different polymer densities have also been studied . One example is a method using a liquid cyclone based on the principle of sorting by centrifugal force. The problem is that the specific gravities of PVC and PET are very similar, so they cannot be separated solely by density. For automatic separation of PVC and PET, it is necessary to add a melt filtration system. PVC and PET can be separated at a temperature of 204 °C, which is below the melting point of PET. Higher temperatures are unsuitable, as PVC deteriorates at the melting temperature of PET .
Another method of physical separation is based on various spectroscopies . For example, X-ray fluorescence can be used to detect characteristic backscattering from chlorine atoms in PVC. However, since X-rays reflected from chlorine atoms are low in energy and cannot pass through paper labels often present on PVC waste, alternative methods, such as laser-induced plasma spectroscopy, have recently been proposed. Laser-based spectroscopy, however, has the disadvantage of being costly.
Electrostatic separation has been identified recently as a potential alternative to spectroscopic detection, which allows the separation of mixed plastics using a friction electrostatic process . Different plastics can be either positively or negatively charged due to different work functions, and and electric fields can be used to separate these charged plastics.
By adopting both low-temperature dechlorination and mechanochemical treatment in base hydrolysis of PVC, a product with a low chlorinated compound content can be obtained. The resultant product does not form toxic chlorination-inducing compounds. Replacing the water-soluble medium with an organic solvent and chlorine can significantly reduce the temperature and time of the process .
The main advantage of hydrothermal treatment of PVC in subcritical water is that no chlorination-inducing compounds are produced. This is because the chlorine released from the PVC is converted into fully water-soluble hydrogen chloride. Research into this field is ongoing .
Dechlorination by catalytic hydrogenation is an environmentally friendly approach for the removal of organochlorines from chlorinated compounds. The main advantage of hydrodechlorination is that the presence of hydrogen effectively removes organic chlorines, greatly improving the product quality .
Gasification is the conversion of solid or liquid organic compounds into flammable gases by heating to high temperatures (1000–2000 °C) in the presence of oxidizing agents. Gasification of PVC waste in air, steam, carbon monoxide, carbon dioxide, and hydrogen make it possible to prepare hydrogen-rich gas with low organic chlorine content that can be used for power generation .
Practical recycling methods for PVC are currently limited to mechanical recycling; however, effective and economical pre-sorting is a challenge. Many chemical recycling methods have been proposed for the recycling and detoxification of PVC, but they have not reached the level of industrialization. Future research must focus on PVC preselection and chemical recycling to solve these problems.
2. Cluster 3

In cluster 3, there is increasing research into the use of recycled plastic waste in the construction sector. Cluster 3 consists of two subclusters, “Use of recycled plastics in concrete” (average publication year, 2017.1) and “Use of recycled plastics in asphalt” (average publication year, 2017.5). Both are young research fields. The number of papers on the use of recycled plastics in concrete (2028) is higher than the number of papers on their use in asphalt (734). Citation/paper ratio of concrete is 6.4, which is higher than 3.1 of asphalt. Concrete applications are a more intensely studied research topic than asphalt applications. On the other hand, the use of recycled plastic mixed with concrete results in inferior strength and durability, and there are few reports of actual field applications. In the case of asphalt use, many studies have reported that strength, durability, and economic efficiency are improved, and there are practical examples in actual road construction.

By country, we found that China and the United States had the highest number of papers. Specifically, in cluster 1, China ranked first with a share of 12.4% of the total number of papers, and the United States ranked second with a share of 11.1%. In cluster 2, China ranked first (25.8% share of papers) and the United States second (11.0% share of papers). Our first key finding is that China and the United States are global leaders in many research fields. In contrast, countries other than Europe, the United States, and China (mostly developing countries) are in the top 10 of cluster 3, a notable divergence from clusters 1 and 2. For example, in subcluster 3-1, “Use of recycled plastics in concrete,” India ranks first, followed by Iraq (2nd), Malaysia (5th), Saudi Arabia (6th), and Algeria (10th). In subcluster 3-2, “Use of recycled plastics in asphalt,” India ranks fifth, followed by Malaysia (7th), Saudi Arabia (8th), and Turkey (9th). These studies are being actively carried out in developing countries, and it is thought that they are attracting attention due to their high economic efficiency as a recycling method. These are reverse innovation that should be considered as methods of using waste that are not suitable for recycling using other methods, even in developed countries. Our second key finding is that research on the use of recycled plastics in the construction sector is actively being conducted in developing countries.

2.1. Use of Recycled Plastics in Concrete

The first subcluster is the use of recycled plastics as raw material for concrete. Generally, concrete is mixed with aggregate (usually sand or gravel is used). By substituting plastics for a portion of sand and gravel, the plastics can be mixed into concrete as an aggregate at the concrete casting site. Mixing plastics into concrete as an aggregate suppresses heat generation and shrinkage when the concrete hardens, and helps prevent cracks. In addition, since cement paste and mortar, which are the main raw materials of concrete, are expensive, the amount of these expensive raw materials used can be reduced, and the construction cost can be suppressed by mixing plastics. Although much research has been done on the use of recycled plastics in concrete, there are few papers on their field applications. Demand for concrete is high around the world, and if recycled plastics can be used as aggregate, a large amount of plastic waste can be processed. For this reason, the existing body of research is large, and it is currently an active field of study [216–218]. As the proportion of plastics in concrete increases, mechanical properties such as compressive strength, flexural strength, tensile strength, and elastic modulus decrease [216]. Replacing 20% of the existing aggregate with plastics reduces compressive strength by 72%. However, a 5% replacement results in only a 23% decrease in compressive strength [219]. Substituting with PET at a rate of 15% decreased flexural strength by 16% for pellet-type PET and by 60% for thin-form PET [220]. When fine aggregate is replaced by 10%, the tensile strength decreases by 8.7%, and when it is replaced by 20%, the tensile strength decreases by 54% [221]. Several studies have reported that as the content of plastics increases, the ultrasonic pulse velocity (UPV), which reflects the quality of concrete, also decreases [216]. The value of UPV decreases with increasing content of PVC in concrete. However, the reduction is less than 16% if the PVC replacement rate is up to 45%. Replacing up to 85% reduces the UPV value by 30% [222]. Utilizing plastics as aggregate reduces concrete slump (i.e., reduces flowability) and results in concrete that is difficult to handle on construction sites. Replacing 20% of the fine aggregate with plastics has been reported to reduce slump values by up to 50% [223]. These characteristics are thought to be due to the low density of plastics, irregular shapes and sizes, and sharp corners of recycled plastic fragments. Plastics do not mix well with the existing aggregates, and water absorption, permeability, and carbonation of concrete enhance with increasing plastic content, adversely affecting the concrete durability [216].

Concrete made with recycled plastics is inferior to existing concrete in many respects. However, it is expected that concrete containing plastics will be used for non-structural materials that do not require high strength and applications that do not require high durability. Possible applications include highway median strips, temporary structures, and general-purpose bricks and blocks (for example, riverbanks) [216,217]. Applications in concrete pavement and sports courts are also mentioned. Concrete with plastic aggregate has a high water absorption rate, which helps with the proper drainage of rainwater. The use of additives such as superplasticizers can increase the flexibility of plastic-containing concrete and potentially improve the workability of concrete, thus reducing the challenges at construction sites. Plastic-containing concrete has a lower density, but lighter concrete could open up new uses. Furthermore, the possibility of applying new additives may complement the mechanical properties of plastic-containing concrete [216].

In solving the plastic waste problem, the use of recycled plastics as aggregate for concrete has great potential. Several issues remain, including the improvement of mechanical properties, long-term behavior change of mechanical properties, improvement of durability, development of additives to compensate for these shortcomings, elucidation of the optimal shape and size of plastics to mitigate performance degradation, and heat insulation and sound insulation properties [216–218] There are many themes in this field, which will require extensive research to resolve the numerous problems identified.

2.2. Use of Recycled Plastics in Asphalt

 

The second subcluster is the utilization of recycled plastics in asphalt. Asphalt is a hydrocarbon containing material with chemical similarities to plastics. There is a consensus among researchers that recycled plastics, when properly blended with asphalt under optimal conditions, significantly improves the performance and longevity of asphalt pavements [224]. For example, ethylene vinyl acetate (EVA) is a class of polymers that modifies asphalt by forming a tough, rigid, three-dimensional network that resists deformation, and virgin EVA has been used in road construction for many years [225]. The use of recycled plastics for asphalt provides a solution to the problem of waste treatment, improves the performance and economic efficiency of asphalt pavement, and may lead to cost reduction in the long term [226]. For example, it has been reported that approximately 1 ton of asphalt can be saved by constructing a 1 km long road (3.75 m wide) with asphalt using recycled plastics [227]. For these reasons, there has been increasing research into the utilization of recycled plastics in asphalt.

There are two methods of paving with asphalt-containing plastics [228]. One is the dry method, in which plastics are incorporated into hot aggregates prior to the addition of binders. This method applies in most cases to hard plastic types with high melting points such as high-density polyethylene (HDPE) and PET. The hardness and stiffness of recycled plastics particles play a role similar to the fine aggregate that is the skeleton of the asphalt mixture and contributes to its integrity [228]. Another method is the wet method, which involves adding plastics directly to the asphalt binder as a modifier before mixing it with aggregate. Low melting point plastics such as low density PE (LDPE) and PP are suitable for this method.

Since the effects and characteristics of asphalt mixtures differ depending on the type of plastics used, research has been conducted according to the type of plastic. PET is mainly used in dry processes, and when used as an aggregate substitute for asphalt mixtures, it increases stiffness and improves both rutting and fatigue resistance [229]. Conversely, it has been reported that thermal cracking and moisture resistance are impaired [230]. PET-modified asphalt can weaken the bond between aggregates and asphalt in asphalt mixtures [231]. This is due to the high stability and inert nature of plastics, and it is recommended to add an oxidizing agent to activate the plastic surface [232]. HDPE is mainly used in dry processes due to its high density and high rigidity. PS is mainly used in dry process. PS increases asphalt hardness and improves rutting resistance [233]. The addition of PS hardens the asphalt mix and improves its resistance to moisture damage, although its impact on resistance to rutting and fatigue cracking is inconclusive.

LDPE is mainly used in wet processes, which require high shear rates and high temperatures to fully dissolve the LDPE into the asphalt. Although it is generally accepted that the addition of LDPE to asphalt improves rutting, fatigue, and moisture resistance, the results of thermal cracking resistance differ from study to study [228]. PP is mainly used in wet processes, and when added to asphalt, it increases hardness and contributes to improving rutting resistance. On the other hand, PP reduces the ductility of asphalt, resulting in more air voids. One study demonstrated that increased air voids resulted in impaired rutting resistance [234].

As experimental levels of research, asphalt mixed with recycled plastics are likely to be stiffer, resulting in overall improvements in viscosity, strength, rutting resistance, and fatigue resistance. However, verification of the performance of asphalt mixed with recycled plastics ultimately needs to be confirmed by field projects that use it for road paving. Several field projects have so far been carried out in India, South Africa, New Zealand, Australia, Canada, the United Kingdom, the United States, and other countries, with positive performance results in terms of workability, constructability, and sustainability [228]. However, few field projects have studied long-term performance, and it is not clear whether the performance of asphalt mixed with recycled plastics will be sustained over longer time periods. Further research into the long-term viability of plastic-containing asphalt, as well as the effects of asphalt mixtures on parameters such as fatigue resistance, thermal crack resistance, and moisture resistance is needed.

3.Conclusions

Using bibliometrics analysis, we synthesized an overview of 35,519 publications on plastic recycling, identified emerging topics, and conducted a comprehensive review to elucidate research trends and key issues. We collected bibliographic data from academic publications related to plastic recycle. We used data collected with the query (plastic* OR chemical*) AND (recycl* OR “circular economy”) by using academic database “Web of Science”. After acquiring relevant publications, we created citation networks by treating the papers as nodes and the citations as links. We used the direct citation method. We removed irrelevant papers that were not connected to other papers in the largest component of the citation network. We divided the network into clusters using the Newman’s algorithm topological clustering method after obtaining the largest connected component. Using this algorithm, we divided clusters into subclusters according to the rule of maximizing modularity, which has been used in previous bibliometric studies.

We found that research topics on plastic recycling can be broadly classified into the following six clusters: general issues of plastic recycling; waste electrical and electronic equipment (WEEE); use of plastic waste in the construction sector; chemical recycling of polyethylene terephthalate; use for wood-plastic composites; and recycling of fiber reinforced polymers. After extracting the above clusters, we conducted a comprehensive review on each cluster as well as subclusters of the larger three clusters.

The largest cluster (cluster 1) is on general issues of plastic recycling and includes subclusters such as the biodegradability of plastics, bioplastics, pyrolysis, and life cycle assessment (LCA). Among them, the biodegradability of plastics is the youngest subcluster (average publication year, 2018.7) and the most active topic. Many studies on biodegradation of plastics derived from fossil resources are being conducted, and at the same time, research on biodegradable plastics is also attracting attention. The former is still in the research stage and has not been industrialized, while the latter, such as PLA, PHA, has been industrialized, but the production cost is extensively high. Consequently, the market share is low. In general, biodegradable plastics need to be sorted by consumers because the recycling method differs from that of other plastics. We pointed out the problem that it is difficult to distinguish the type of plastics just by the appearance, and that recycling methods have not been established. Bioplastics is the second youngest subcluster (average publication years, 2017.9), with a rapidly increasing number of papers. Definitions of bioplastics differ among papers, and we clarified that three different definitions were used. In this study, we defined bioplastics as polymers derived from renewable resources and materials or synthesized by microbial metabolism. Pyrolysis is a relatively old subcluster (average publication year, 2013.5), but has the largest number of papers in cluster 1 (number of papers, 772). The citation per paper ratio is also the largest (4.8), which makes this subcluster the central theme in cluster 1. LCA is a relatively young subcluster (average publication years, 2015.7) with the second largest number of papers in cluster 1 (number of papers, 568). The combined results of many studies on LCA reveal that mechanical recycling is superior to chemical recycling in terms of global warming potential, but inferior in terms of residual solid waste for landfill. We proposed that mechanical recycling and chemical recycling should not compete with each other, but should be used in a complementary manner depending on the type and condition of plastic waste.

In the second largest cluster (cluster 2), research regarding WEEE recycling is increasing rapidly (average publication years, 2014.8). The brominated flame retardants (BFR) used in WEEE plastics is hazardous to human health and ecosystems. Hazardous BFR waste is transported both legally and illegally to areas where labor costs are low. As much as 1818 kg of harmful brominated low-molecular-weight compounds are released into the environment every year around the world, especially in disposal sites in Asia. The treatment of BFR make recycling difficult, and considerable effort is being taken to address this. Mechanical recycling is the most desirable method for treating WEEE plastic, and most of the recycling currently performed is mechanical recycling. The separation of BFR from WEEE by chemical recycling has been intensively researched but not industrialized.

In the third largest cluster (cluster 3), there is increasing research into the use of recycled plastic waste in the construction sector. Cluster 3 consists of two subclusters, “Use of recycled plastics in concrete” (average publication year, 2017.1) and “Use of recycled plastics in asphalt” (average publication year, 2017.5). Both are young research fields. The number of papers on the use of recycled plastics in concrete (2028) is higher than the number of papers on their use in asphalt (734). Citation/paper ratio of concrete is 6.4, which is higher than 3.1 of asphalt. Concrete applications are a more intensely studied research topic than asphalt applications. On the other hand, the use of recycled plastic mixed with concrete results in inferior strength and durability, and there are few reports of actual field applications. In the case of asphalt use, many studies have reported that strength, durability, and economic efficiency are improved, and there are practical examples in actual road construction.

By country, we found that China and the United States had the highest number of papers. Specifically, in cluster 1, China ranked first with a share of 12.4% of the total number of papers, and the United States ranked second with a share of 11.1%. In cluster 2, China ranked first (25.8% share of papers) and the United States second (11.0% share of papers). Our first key finding is that China and the United States are global leaders in many research fields. In contrast, countries other than Europe, the United States, and China (mostly developing countries) are in the top 10 of cluster 3, a notable divergence from clusters 1 and 2. For example, in subcluster 3-1, “Use of recycled plastics in concrete,” India ranks first, followed by Iraq (2nd), Malaysia (5th), Saudi Arabia (6th), and Algeria (10th). In subcluster 3-2, “Use of recycled plastics in asphalt,” India ranks fifth, followed by Malaysia (7th), Saudi Arabia (8th), and Turkey (9th). These studies are being actively carried out in developing countries, and it is thought that they are attracting attention due to their high economic efficiency as a recycling method. These are reverse innovation that should be considered as methods of using waste that are not suitable for recycling using other methods, even in developed countries. Our second key finding is that research on the use of recycled plastics in the construction sector is actively being conducted in developing countries.

In order to realize a global circular economy, we proposed and discussed the principle of local waste treatment, the principle of global waste treatment, and global technology transfer. In the principle of local waste treatment, plastic waste should be handled responsibly and appropriately in the country where it is generated. According to this principle, the environmental burden associated with waste treatment may be minimized, but the economic rationality is questionable. In the principle of global waste treatment, the international trade of waste resources is allowed and requires a division of labor between developed and developing countries. Although the principle of global waste treatment has the advantage of minimizing the cost of processing plastic waste globally, there remain concerns that it may promote environmental pollution associated with improper waste processing in importing countries. We also highlighted the necessary measures to promote both principles, such as building a traceability system and transferring technology in both directions between the developed and developing countries.

We proposed that an international manifesto system which tracks the movement of plastic waste in importing countries is an effective way for buiding a traceability system and ensuring appropriate plastics waste reatment. The exporter issues a control sheet called a manifesto together with the waste to the importer (transporter). The importer describes in the manifesto when, by whom, and how the waste was transported and processed. The importer must return the manifesto to the exporter within a certain period of time. In order to ensure the accuracy of the contents of the manifesto, export companies or third-party organizations should conduct regular audits. Such manifesto system will greatly help ensure international traceability of plastic waste. The international manifesto system is our research contribution for global plastic waste treatment. Further research is required to identify the means to realistically advance in both principles.

In addition, we discussed the necessity of global technology transfer. Especially research on the use of plastics in the field of construction that is actively being conducted in developing countries. Although there are criticisms that the use of plastic waste in the construction sector is not circular, considering the economic efficiency and environmental improvement effects associated with using recycled plastics in the construction sector, plastic waste that is not suitable for recycling can be used in construction. Even in developed countries, the use of such plastics in the construction sector has a certain rationality. For this reason, the technology transfer (reverse innovation) of research in this field from developing to developed countries should also be actively promoted. In the theory of international cooperation, technology transfer in both directions between developed and developing countries is essential for realizing proper plastic waste treatment and recycling systems as well as to promote a circular economy.

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