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HandWiki. Radio Frequency Welding. Encyclopedia. Available online: https://encyclopedia.pub/entry/34340 (accessed on 26 September 2026).
HandWiki. Radio Frequency Welding. Encyclopedia. Available at: https://encyclopedia.pub/entry/34340. Accessed September 26, 2026.
HandWiki. "Radio Frequency Welding" Encyclopedia, https://encyclopedia.pub/entry/34340 (accessed September 26, 2026).
HandWiki. (2022, November 14). Radio Frequency Welding. In Encyclopedia. https://encyclopedia.pub/entry/34340
HandWiki. "Radio Frequency Welding." Encyclopedia. Web. 14 November, 2022.
Radio Frequency Welding
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Radio frequency welding, also known as dielectric welding and high frequency welding, is a plastics joining process that utilizes high-frequency radio waves to heat plastic parts to the point they form a melt layer. After the development of the melt layer, the parts are pressed together and then allowed to cool causing fusion. This process is capable of producing high quality joints in a range of plastics. Advantages of this process are fast cycle times, easily automated, repeatable, and good weld appearance. While this process has some great advantages, there are some limitations. Only plastics which have dipoles can be heated using radio waves and therefore not all plastics are able to be welded using this process. Also, this process is not well suited for thick or overly complex joints. The most common use of this process is lap joints or seals on thin plastic sheets or parts.

dielectric radio waves lap joints

References

  1. Leighton, J., Brantley, T., & Szabo, E. (September 01, 1993). RF welding of PVC and other thermoplastic compounds. Journal of Vinyl Technology, 15, 3, 188-192.
  2. Troughton, M. J. (2008). Handbook of plastics joining: A practical guide. Norwich, NY: William Andrew.
  3. Naylon, J., et al. "Efficient microwave heating and dielectric characterization of microfluidic systems." Proceedings of MicroTAS. 2010.
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