1000/1000
Hot
Most Recent
SECU-3 is an internal combustion engine control unit. It is being developed as an open source project (drawings, schematic diagrams, source code etc. are open and freely available for all). Anyone can take part in the project, and can access all the information without any registrations. SECU-3 system controls the ignition, fuel injection and various other actuators of the internal combustion engine (ICE) and vehicle. In particular, it is capable of controlling the carburetor choke using a stepper motor (auto choke), thus controlling RPM when engine is warming up. SECU-3 manages AFR on the carburetor engines (similar to AXTEC AFR systems), idle cut-off valve and wide open throttle mode valve in carburetor systems, controls electric fuel pump and gas valves in closed loop mode according to the feedback from the oxygen sensor. The SECU-3 system provides unique opportunities for reassigning the I/O pins of the mainboard for custom uses in engine tuning. It also provides smooth speed control of the engine electric cooling fan. The system includes its own software which allows editing all major settings and fuel and ignition maps in real time (when the engine is running), and switching between 2 or 4 sets of maps. SECU-3 system has many other advanced features (listed below). Currently, there are five modifications of the unit: The device is developed using the 8-bit AVR microcontroller ATMega644, with 64kB memory (ROM), 4kB random access memory (RAM), and operates at a clock frequency of 20 MHz. It includes analog and digital inputs, separate chip for preprocessing signal from the knock sensor (KS) (except SECU-3 'Lite' and 'Micro' units), a signal conditioner for VR start-pulse sensor (except SECU-3 Micro unit), a signal conditioner for the VR crankshaft position sensor (CKP), the interface with a computer, and the outputs for actuators control. Structural diagram of the system with SECU-3T unit: Structural diagram of the system with SECU-3L unit is shown on the following picture: Structural diagram of the system with SECU-3 Micro unit: Example of wiring diagram of the SECU-3T unit for controlling of simultaneous or semi-sequential fuel injection on the 4-cylinder engine is shown on the picture below. Hi-z injectors and stepper IAC valve are used. On the right side of picture we can see external connector functions which should be remapped to specified values. It is done in the SECU-3 Manager software.
The first version of SECU-3 was launched in October 2007 and successfully works on the author's (A.Shabelnikov) vehicle for now. Since then, the project has received a lot of new features and synchronization methods. First discussing of the project was started in 2007 in one topic on the iXBT conference.[1] Since Dec. 2010 discussion moved to the forum on diyefi.org.[2] In 2013 own project's forum had been opened.[3] The system has evolved from the ignition control to the engine management system (ECU). The project is supported by author all the time.
Continue to develop and extend fuel injection features and algorithms (inter alia, full-sequential injection support). Also, author works on software for the SECU-3i unit.
Features of the current firmware related to fuel injection:
GPL, TAPR OHL with one addition: developments can not be used in commercial purposes without written approval of author (according to information from the official site).
Additional features:
SECU-3 | SECU-3T | SECU-3T revC and later | SECU-3L (Lite) | SECU-3 Micro | SECU-3i | |
---|---|---|---|---|---|---|
Date | 2007 | 2012 | 2014 | 2015 | 2016 | 2016 |
MCU | ATmega16, ATMega32 | ATMega32 | ATMega644 | ATMega644 | ATMega644 | ATMega644 |
Features | Wasted spark, synchronization from CKP sensor | full-sequential ignition,
synchronization from Hall sensor, CKP sensor, CKP + reference sensor, automatic control of carburetor's choke, immobilizer with iButton key, optional embedded bluetooth |
same, plus fuel injection control,
AFR control on carburetor, stepper gas valve control, programmable outputs |
Lite version, intended for ignition control and two additional outputs.
Simplified installation and wiring. Ignition coil drivers integrated to the unit. |
Maximum simplified version, intended only for ignition control. Has only two ignition outputs and several inputs.
Simplified installation and wiring. |
The most functional version among SECU-3 units, a full EMS. All the necessary devices are built into the unit (drivers for injectors, ignition, IAC, stepper motor, PWM etc.).
The unit consists of two boards, has optional embedded Bluetooth. |
Main connector | DB-25 | MiniFit 24 pin | MiniFit 14+12 pin | MiniFit 14 pin | MiniFit 12 pin | MiniFit 24+6+14+12 pin |
Interface | RS-232 with optical insulation | RS-232 with optical insulation or USB | USB | Insulated USB | USB | Insulated USB |