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    Topic review

    High-Temperature Shape Memory Alloys

    Subjects: Metallurgy
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    Submitted by: Yoko Yamabe-Mitarai

    Definition

    With the aim to improve the strength of high-temperature shape memory alloys, multi-component alloys, including medium- and high-entropy alloys, have been investigated and proposed as new structural materials. Notably, it was discovered that the martensitic transformation temperature could be controlled through a combination of the constituent elements and alloys with high austenite finish temperatures above 500 °C. The irrecoverable strain decreased in the multi-component alloys compared with the ternary alloys. The repeated thermal cyclic test was effective toward obtaining perfect strain recoveries in multi-component alloys, which could be good candidates for high-temperature shape memory alloys.

    1. Introduction

    Shape recovery in shape memory alloys (SMAs) occurs during a reverse martensitic transformation from martensite to austenite phases. Thereafter, the SMA operating temperature is related to the martensitic transformation temperature (MTT). High-temperature shape memory alloys (HT-SMAs) are defined as SMAs that can recover their shapes at temperatures above 100 °C. Several applications of HT-SMAs have been proposed. For example, Ni30Pt20Ti50, whose MTTs include austenite start temperature, As: 262 °C; austenite finish temperature, Af: 275 °C; martensite start temperature, Ms: 265 °C; and martensite finish temperature, Mf: 240 °C, was applied for active clearance control actuation in the high-pressure turbine section of a turbofan engine [1]. This indicates that the design can offer a small and lightweight package without requiring motion amplifiers that cause efficiency losses and introduce an additional failure mode[1]. Another example is the helical actuators for surge-control applications in helicopter engine compressors[2]. In this application, Ni19.5Ti50.5Pd25Pt5, whose MTTs comprise As: 243 °C, Af: 259 °C, Ms: 247 °C, and Mf: 228 °C, was applied because the alloy exhibited good work capabilities, a 2.5% recoverable strain, and a work output of 9.45 J/cm3 at 400 MPa[2] . Several SMA applications, such as the active jet engine chevron, springs and wires for a general class of high-temperature actuators, oxygen mask deployment latch, SMA-activated thermal switch for lunar surface applications, variable geometry chevrons, and gas turbine variable area nozzles, have also been proposed [3]. Here, HT-SMAs, Ni19.5Ti50.5Pd25Pt5 or Ni50.3Ti29.7Hf20 are used only in springs and wires for a general class of high-temperature actuator. Furthermore, NiTi-based SMAs that can actuate in the temperature range of 70–90 °C are used in other applications.

    Raising MTTs is necessary for the development of HT-SMAs. In addition, improving SMA strength is also important because plastic deformation easily occurs at high temperatures, thereby resulting in incomplete shape recovery. Several studies have been conducted to increase MTTs by adding alloying elements such as Hf, Zr, Pd, Pt, and Au, to NiTi[4][5][6][7][8][9][10]. Their MTTs successfully increased by adding an alloying element, but a perfect shape recovery was not obtained. Recently, research of NiTi alloys has shifted to Ni50.3Ti29.7Hf20, which is strengthened by nano-size precipitates called the “H phase” [11][12][13][14][15][16][17][18][19][20][21][22][23][24]. The austenite finishing temperature Af of Ni50.3Ti29.7Hf20 is typically 166 °C under unloading conditions[13], but it rises to 270 °C under tensile loading conditions at 500 MPa[16] . Furthermore, ageing increased the work output due to the higher transformation strain and the work output under 500 MPa was 16.45 J/cm3 at Af of 270 °C[16] . High strength Ni-rich Ni51.2Ti28.8Hf20 was also developed and its work output was 23 J/cm3 under 1700 MPa at Af of approximately 100 °C, 27 J/cm3 under 1500 MPa at Af of approximately 220 °C, and 15 J/cm3 under 1000 MPa at As of 151 °C (Af was not clearly shown)[19]. The effect of 2000 thermal training cycles under 300 MPa of Ni50.3Ti29.7Hf20 was also investigated and it was found that the stable cyclic strain recovery with the almost constant transformation strain[24]. The work output under 300 MPa was approximately 7.5 J/cm3 at Af of approximately 220 °C[24].

    Another approach to increasing MTTs is using other alloys with MTTs higher than those of NiTi alloys. Therefore, TiPd, TiAu, and TiPt have been studied because they exhibit a martensitic transformation from a B2 to a B19 structure, and their MTT values are higher than 500 °C[25][26]. For example, typical martensitic twin structures were observed in TiPt, whose high potential as an HT-SMA has been established[27][28]. The first investigation on strain recovery at high temperatures was performed for TiPd[29]. A binary TiPd sample was deformed at 500 °C, and the change in its length after it was heated above the Af was investigated to measure strain recovery[29]. However, only a 10% strain was recovered owing to plastic deformation at 500 °C[29]. ​​The effect of an ​alloying element on MTTs, strain recovery, as well as strength of the martensite and austenite phases in TiPd and TiPt alloys, have been investigated by my group [33-50] and are reviewed herein. In addition to the TiPd and TiPt alloys, high- and medium-entropy SMAs (HEAs or MEAs) are also appraised because HEAs and MEAs have been attracting considerable attention as new SMAs. Notably, HEAs and MEAs are multi-component equiatomic or near-equiatomic alloys, which have garnered much interest as new generation structural materials because their high-entropy effects, such as severe lattice distortion and sluggish diffusion, are expected to improve the high-temperature strength of alloys [51, 52]. As already shown, it is difficult to achieve perfect strain recovery in HT-SMAs because of the easy introduction of plastic deformation at high temperatures. Furthermore, improvement of strength of SMAs is a key issue for HT-SMAs. Application of HEAs and MEAs to HT-SMAs is expected in this area for whith results on multi-component alloys, in particularly MEAs and HEAs, are presented in this paper.

    2. Strain Recovery of Multi-Component Alloys

    A thermal cyclic test was performed on the multi-component alloys to investigate strain recovery. Some results have already been published[30][31][32][33][34][35]. The recoverable and irrecoverable strains, as well as the work output of some of the multi-component alloys are shown in Figure 1; the TiZrPdNi and TiZrPdPt alloys are shown in Figure 1a,c,e, and in Figure 1b,d,f, respectively, while Ti45Pd50Zr5 is shown as a standard sample in all the diagrams. Furthermore, Ti45Zr5Pd45Ni5, Ti45Zr5Pd37Ni13, Ti40Zr10Pd25Pt25, and Ti45Zr5Pd25Pt20Ni5 are the original data source in this study. In Figure 1a,c,e, the concentrations of Ti and Zr were maintained at 45 and 5 at%, respectively, in TiZrPdNi, and only the concentrations of Pd and Ni were changed. Among the tested alloys in Figure 1a,c,e, TiZrPdNi alloys exhibited a relatively high recoverable strain, although the recoverable strain of Ti45Zr5Pd40Ni10[33] was similar to that of ternary Ti45Pd50Zr5. Moreover, Ni addition seems to increase the recoverable strain of Ti45Pd50Zr5. The recoverable strain of Ti45Zr5Pd40Co10 [33] was very small, thereby suggesting that Co addition drastically decreased the recovery strain. However, the recoverable strain of the multi-component alloys of TiZrPdNiCo was larger than that of Ti45Zr5Pd40Ni10[33]. This indicated that the recoverable strain was increased by the effect of the multi-component alloy, i.e., the high-entropy effect. In Figure 1c, the irrecoverable strains of most of the tested alloys were smaller than 0.2%. Only the ternary Ti45Pd50Zr5 and quaternary alloy of Ti45Zr5Pd45Ni5, which were defined as LEA, represented a large irrecoverable strain exceeding 0.2%. A decrease in the irrecoverable strain of MEAs is also considered to be consequent of the high-entropy effect. As a result of the large recoverable strain, the work output of TiZrPdNi-type multi-component alloys also becomes large, as shown in Figure 1e. The work outputs of some alloys exceeded 10 J/cm3. The repeated thermal cycling test, i.e., training was also applied for some alloys. For example, training under 300 MPa was performed for Ti45Zr5Pd40Ni10 for 100 cycles[33]. Although the transformation strain decreased, the irrecoverable strain decreased, and a perfect recovery was finally achieved during the thermal cyclic test. The final recovery strain was approximately 3.6% under 300 MPa. Thereafter, the work output was 10.8 J/cm3 at the Af of 258 °C. For Ti45Zr5Pd40Co10, training was performed under 700 MPa. After nine cycles, the irrecoverable strain disappeared, and a perfect recovery was achieved. The final recovery strain was approximately 1%, and the work output was 7 J/cm3 at the Af of 361 °C.

    Figure 1. (a,b) Recoverable strain, (c,d) irrecoverable strain, and (e,f) work output obtained from strain–temperature curves of thermal cycle tests of between 15 and 200 MPa for Ti45Zr5 Pd50 [30] and multi-component alloys. (a,c,d) TiZrPdNi alloys [32][33], and (b,d,f) TiZrPdPt alloys[30][32][34].

    In Figure 1b,d,f, TiZrPdPt alloys are compared. Again, the concentrations of Ti and Zr were maintained at 45 and 5 at%, respectively, in most of the alloys. Compared with the recoverable strain in TiZrPdNi alloys, as shown in Figure 1a and in TiZrPdPt alloys, as presented in Figure 1b, those of TiZrPdPt alloys were smaller than 3% and less than those of TiZrPdNi alloys. This indicates that the addition of Pt decreases the recoverable strain. The same trend can be observed in quaternary alloys by comparing Ti45Zr5Pd25Pt25 and Ti45Zr5Pd45Pt5. A small recoverable strain was achieved in the alloy with high Pt content. The effect of Zr on the recoverable strain in quaternary alloys could be understood by comparing Ti40Zr10Pd25Pt25 and Ti45Zr5Pd25Pt25, and it was found that Zr addition increased the recoverable strain. In the multi-component alloys, it was found that high Pt addition decreased recoverable strain, as shown in Figure 1b. In TiZrPdPt alloys, it was found that the irrecoverable strain decreased in the multi-component alloys including the MEAs and HEAs, except for the LEA, Ti45Zr5Pd45Pt5, as shown in Figure 1d. The irrecoverable strain of Ti45Zr5Pd25Pt25 is also small, which may be due to high MTT. The work outputs of the TiZrPdPt alloys are shown in Figure 1f; they are all between 2–6 J/cm3 and smaller than that of Ti45Pd50Zr5.

    Training was performed for Ti45Zr5Pd20Pt25Ni5 and Ti45Zr5Pd20Pt20Ni10 [34], and perfect recovery was achieved during the thermal cyclic test for approximately 100 cycles under loads of 200, 300, and 400 MPa, whereby the final work outputs were approximately 3.5, 3, and 2 J/cm3, respectively, for Ti45Zr5Pd20Pt25Ni5. For Ti45Zr5Pd20Pt20Ni10, final work outputs of 3 and 1.5 J/cm3 under loads of 200 and 300 MPa were obtained, respectively. The small work output for the large applied stress represents a drastic decrease in the transformation strain. It is necessary to keep the transformation strain of the multi-component alloys during the thermal cyclic test. The thermal cyclic test is considered as a kind of thermal fatigue test and the stable cyclic strain recovery with the constant transformation strain indicates the thermal fatigue life of SMAs and stability as SMA actuators.

    The strength of the austenite and martensite phases of some of the multi-component alloys are investigated, and the results are summarized in Table 1. The strength of the austenite phases in the tested alloys was between 200 and 300 MPa, and they were similar to those of the ternary alloys. This is because the MTTs of the multi-component alloys are relatively high. Therefore, it is difficult to correlate the strength and strain recovery directly. Thereafter, the temperature dependence of the strength of the martensite and austenite phases was investigated for ternary and multi-component alloys[34]. The strength of the multi-component alloys was higher in both martensite and austenite phases when compared at the same temperature. The solid-solution strengthening effect of the multi-component alloys was more evident when the strength of the austenite phase was compared at the same test temperature of 700 °C. The strength of the multi-component alloys was higher than that of the ternary alloys or LEAs.

    Table 1. Strength of the martensite and austenite phases of the multi-element alloys.

    Alloy Test Temp., °C The Difference from Martensite Transformation Temperature, °C Detwining Stress, MPa 0.2% Flow Stress, MPa Ref.
    Ti45Pd45Pt5Zr5 - Af + 30 - 281 [30]
    Ti45Pd45Pt5Zr5 425 Mf − 30 246 877 [30]
    Ti45Pd35Pt15Zr5 - Af + 30 - 315 [30]
    Ti45Pd35Pt15Zr5 442 Mf − 30 387 1080 [30]
    Ti45Pd25Pt25Zr5 - Af + 30 - 231 [30]
    Ti45Pd25Pt25Zr5 509 Mf − 30 436 1205 [30]
    Ti45Zr5Pd20Ni5Pt25 628 Af + 30 - 322 [34]
    Ti45Zr5Pd20Ni5Pt25 402 Mf − 30 - 1266 [34]
    Ti45Zr5Pd20Ni10Pt20 472 Af + 30 - 610 [34]
    Ti45Zr5Pd20Ni10Pt20 226 Mf − 30 - 1615 [34]
    Ti45Zr5Pd25Pt20Au5 620 Af + 30 - 267 [35]
    Ti45Zr5Pd25Pt20Au5 423 Mf − 30 - 1169 [35]
    Ti45Zr5Pd25Pt20Co5 568 Af + 30 - 269 [35]
    Ti45Zr5Pd25Pt20Co5 294 Mf − 30 - 741 [35]

     

    The entry is from 10.3390/met10111531

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