2. Investigating Interfacial Interactions in Filled Polymers with DMA
The glass transition temperature (T
g) of the organic coatings is among the most important and famous thermal properties of the coatings. It determines the application conditions and application area of the coating. In general, most of the available open literature investigating the effects of interfacial interactions on the T
g of the filled polymer systems using DMA is directly related to the composites industry. However, polymeric coatings and composites share similarities, and therefore, the experimental results obtained for polymeric composites are, in most cases, applicable to polymeric coatings. As discussed above, an interfacial layer exists between the polymeric matrix and the filler particles independent of their size. If the size of filler particles is in the nanometer range, the volume fraction of this interfacial layer is higher than in the case where the filler particles are of micrometer size. In both cases, it is believed that the properties of the matrix located within this interfacial layer are different from the properties of the bulk of the matrix, which impacts the T
g of the total system, and DMA has been proven to an important tool in understanding the effect of interfacial interactions on the T
g of the filled polymers [
54].
The work of Eisenberg et al. [
6] shows that silica nanocomposites with different polymers (poly(dimethylsiloxane) (PDMS), styrene–butadiene–rubber (SBR), poly(viny1 acetate) (PVAc), poly(methy1 methacrylate) (PMMA), and poly(styrene) (PS)) can have two distinct T
gs. The authors used DMA to investigate the effect of the content of silica nanoparticles on a variety of different polymers. The peak of the tan δ curve was used to estimate the T
g. The wt % of silica nanoparticles (7 nm diameter) was varied from zero to as high as 50 wt %. Nearly all filled nanocomposites showed two distinct T
gs. The authors attributed the first T
g to the bulk of the polymer, whereas the second T
g was attributed to the polymer chains located in the interphase region of the nanocomposites. The interphase region was proposed to consist of two nanolayers, as shown schematically in . The first nanolayer (around 1–20 Å from the surface of the nanoparticle) contains polymer chains that are highly immobile due to strong attachment with the surface of highly charged nanoparticles. The second nanolayer is thicker than the first one, which is formed around 25–90 Å away from the surface of the nanoparticles and contains the polymer chains, which are considered to be loosely bound to the nanoparticles. With increasing amounts of the nanosilica, the location of the first T
g did not change, but the value of tan δ was found to decrease. This decrease in the tan δ value of the first T
g was attributed to the reduction in the fraction of polymer chains available to participate in the first transition with increasing silica content in the nanocomposite. The second tan δ peak was broader, and depending upon the polymer type, it was located 40 to 110 °C higher than the first one. With increasing silica content, the second T
g reduced, and the size of the second peak decreased. The area under the two tan δ peaks was found to decrease with increasing the silica content; i.e., the tan δ curves became narrower at high filler content, indicating fewer polymer chains participating in the glass transition. Up to 20 wt % silica content, the area under the second tan δ peak was found to decrease much faster than that seen for the first tan δ peak. It was proposed that at high filler content (i.e., >20 wt %), the volume fraction of the polymer bound tightly with the filler surface increases, significantly causing a decrease in the width of the tan δ curves. It was also shown that the second T
g depends upon the nature and molecular weight of the polymer as well as the thermal history and filler content of the nanocomposite. Other researchers [
55,
56] have shown that the first or the innermost interfacial nanolayer determines the T
g of the nanocomposites.
It is important to mention the work of Robertson et al. [
15], using rheometry and AFM to study the effect of filler particle size on the viscoelastic properties of filled SBR, which indicated that the second high temperature T
g seen in the work of Eisenberg et al. [
6] may be related to the suppressed terminal flow of polymer chains. Robertson et al. [
15] used precipitated silica of micrometer size with and without a coupling agent (3-mercaptopropyltrimethoxysilane), filler–filler shielding agent (n-octyltriethoxysilane), and as-received carbon black nanoparticles of different particle sizes. Rheometery was used to measure the shear storage modulus (G´), shear loss moduli (G´´), and the tan δ. Using temperature sweep experiments, the authors showed that by increasing the particle size of the used fillers (i.e., treated or untreated silica or carbon black nanoparticles), there is only one tan δ peak whose magnitude increases with increasing filler particle size, but the T
g remains nearly the same. The authors suggested that in comparison to composites with smaller particle size fillers, the higher peak value of tan δ for the rubber composites filled with bigger particles is due to the lower shear storage modulus of these composites in the region above the glass transition. Composites with big filler particles showed reinforcement above T
g, which was significantly less than that of the composites filled with small filler particles (i.e., polymeric chain dynamics are affected but not the segmental motion of the chains). Since tan δ is the ratio of G´´ to G´, it is easy to understand why the peak tan δ value is influenced by the differences in the G´, which were related to the particle size of the fillers used. As a result, the authors suggested that the difference in the peak value of tan δ is probably not indicative of the interfacial interactions between the filler and the resin. Nevertheless, AFM analysis of the same samples showed that the polymer chains closer to the surface of the fillers were stiffer than those situated away from the particle surface.
In a similar vein, DMA was used by Robertson et al. [
57] to confirm the above-mentioned results; i.e., the dynamic modulus of composites in the rubbery state controls the height of the tan δ peak, and the higher the rubbery modulus, the lower the peak value of tan δ. A material-independent perspective was provided by employing a Havriliak–Negami (HN) model, which is heavily used for modeling polymer relaxations measured by DMA and dielectric spectroscopy in the frequency domain. E´, E´´, and tan δ were simulated by fixing the value of glassy modulus while changing the rubber modulus and careful selection of other model parameters. In agreement with the previous study where a single Maxwell element model was used [
15], simulations with the HN model also showed that the peak value of tan δ (plotted again the angular frequency) reduced significantly by increasing the rubbery modulus value at a constant glassy modulus. Unlike tan δ, the peak value of the model-generated E´´ remained unaffected by the changes in the rubbery modulus. As a result, it was proposed that the dependence of the tan δ peak on the value of the rubbery modulus is a general viscoelastic effect that should not be discussed in relation to the interactions between the polymer and the used filler. Furthermore, the peak value of E´´ provides a more reliable measurement of the T
g of the composites in comparison to the peak value of tan δ.
Fragiadakis et al. [
54] used a variety of analytical instruments to study the effect of sol–gel-based silica nanoparticles on the T
g of poly(dimethylsiloxane). The volume fraction of silica particles in the filled PDMS samples was varied from 0 to 16%, whereas the particle size was kept similar. Differential scanning calorimetry (DSC) results showed that by increasing the silica content in the composites, the fraction of the polymer layer immobilized on the surface of the silica particles (i.e., the interfacial layer) increased. The thickness of the interfacial layer was estimated to be approximately 2–3 nm. DMA results showed that in comparison to unfilled PDMS, the T
g (estimated from the peak of E´´) of the filled PDMS increased by about 10 K with increasing silica volume fraction. The E´ and E´´ moduli showed an increasing tendency with increasing volume fraction of the nanoparticle below T
g of the nanocomposite. A single E´´ and tan δ peak was observed in all nanocomposites. The authors concluded that the increase in T
g of the nanocomposite in comparison to the unfilled PDMS is an indication of the reduced mobility of the polymer chain segments in the interfacial layer.
Sattar et al. [
11] showed that the addition of phosphonium ionic liquid (PIL) to the formulations of solution polymerized styrene butadiene rubber (SSBR), poly(butadiene) rubber, bis[3-(triethoxysilyl) propyl] tetrasulfide (TESPT) (a silane coupling agent), and precipitated silica can improve the interfacial interactions between the matrix and the filler particles. Transmission electron microscopy (TEM) revealed that the dispersion of silica particles in the matrix was improved by the addition of PIL. DMA analysis showed that the peak value of tan δ of the composite samples containing PIL was higher than that of the samples without PIL. The peak value of tan δ for samples with PIL increased because more chain segments were moving at that temperature, which consequently increased the internal friction, i.e., the loss modulus. The authors attributed this observation to the improved filler dispersion and reduced filler–filler interaction inside the matrix of samples with PIL. T
g of the composites with TESPT and PIL was found to be (≈10 °C) higher than those with TESPT but without PIL, which was attributed to the restricted segmental chain motion due to nonbonding interactions between PIL and SSBR. Nonbonding interactions between the PIL and SSBR include ionic cross-links and hydrogen bonding, cation−π, and supramolecular interactions.
Bindu et al. [
4] showed that the addition of nanometer-sized zinc oxide (nano ZnO) to the natural rubber (NR) formulations increased the T
g of the composite in comparison to the neat NR. DMA results showed only one peak in the tan δ curve. Increasing the amount of nano ZnO up to 2 phr increased the E´ and T
g while reducing the peak value of tan δ. The measured tan δ curves became broader with increasing nano ZnO content. By comparing the ratio of theoretical and experimental area under the tan δ curves with the wt % of nano ZnO used, it was shown that the volume of the constrained polymer chains in the nanocomposites increased with increasing filler content. The authors attributed these observations to the increased interfacial interactions between the polymer chains and the filler particles. As in the glassy region, the E´ modulus of the nanocomposites in the rubbery region showed values higher than those measured for the neat polymer. The highest E´ modulus of the nanocomposite in the rubbery region was noticed for the sample with 2 phr nano ZnO. The authors concluded that this is a clear indication of homogeneous dispersion of the nano filler in the matrix and strong interfacial interactions between them. At nano ZnO phr greater than 2, these effects were not seen, which the authors attributed to the poor dispersion of the nanofiller particles in the composite.
DMA was used to study the interphase of polyester filled with glass fiber by Chua et al. [
12]. Before addition to the polyester, the glass fibers were first treated with a variety of organosilanes that were supposed to improve the adhesion between the filler and the matrix. Filled polyester was cured with 1% methyl ethyl ketone, and the fiber volume fraction was kept at 0.50 for most of the samples. The apparent interfacial shear strength was measured according to ASTM D2344. DMA results showed that when γ-methactyloxypropyltrirnethoxysilane (MPS), vinyltriethoxysilane (VES), or rn, p-styrylethyltrimethoxysilane (SMS) coated glass fibers were filled in the polyester, the interfacial shear strength increased, and the peak value of tan δ decreased. The author attributed this observation to the presence of a functional group on the above-mentioned organosilanes capable of reacting with the polyester resin. Covalent bond formation between the moieties on the surface of the filler and the resin matrix reduced the motion of the polymeric chains, thereby resulting in a lower peak value of tan δ, indicating better interfacial strength. By increasing the volume fraction of glass fiber coated with MPS in the polyester, the T
g of the composite also increased, which is in agreement with the observation related to the peak value of tan δ. On the other hand, polyester filled with glass fiber treated with organosilanes that were not capable of reacting with the matrix showed a high peak value of tan δ indicative of low interfacial strength. Similar results were reported by Kubat et al. [
53] using high-density polyethylene (HDPE) filled with glass spheres of different sizes. In some experiments, glass spheres were treated with azide functional alkoxysilane prior to filling in HDPE. The used silane-coupling agent provided a covalent bond between the HDPE and the glass spheres. In addition to temperature sweep experiments in DMA, Kubat et al. [
53] used strain sweep experiments and showed that for the sample with high interfacial strength, the tan δ value at a given strain under isothermal conditions is significantly lower than those with poor interfacial strength. DMA-based results reported by Liang et al. [
51] using low-density polyethylene (LDPE) filled with silane-treated glass beads complement the works of Chua et al. [
12] and Kubat et al. [
53].
Using model epoxy–amine coatings, Bashir et al. [
52] analyzed the effect of micrometer-sized commercial feldspar on the T
g of coatings. DSC was mainly used in this study, but DMA also provided important insights into the interfacial interaction of epoxy resin with feldspar. Feldspar of two different particle sizes (i.e., d98 = 30 µm and 100 µm) was used, and the wt % of each feldspar was varied from 0 to 70 wt % in the coating. A few samples with micrometer and nanometer-sized silica at the same lambda value were also analyzed with DMA. a shows that when particle size of the feldspar is kept constant, increasing the amount of feldspar decreases the peak value of tan δ while shifting the T
g to a slightly higher value. This indicates the dependence of filler–polymer interactions on feldspar content in the formulation. However, at the same feldspar content, it was expected to get a lower tan δ value for the coating with smaller feldspar as compared to the one having bigger sized feldspar (due to the fact that smaller particles have a high surface area leading to interfacial interactions higher than those observed with a bigger feldspar filled coating). The authors attributed this observation to the minute differences in the particle size distribution of the used feldspars. By using two silicas of significantly different particle size (i.e., one with an average particle size of 80 nm and the other with 13.5 µm), the authors were able to show that the interfacial interactions increase with decreasing the particle size of the filler used, which can be detected by the low peak of tan δ, as shown in b.
Figure 3. (
a) Effect of particle size and content of feldspar used on the dynamic mechanical properties of model epoxy–amine coatings. (
b) Effect of particle size of silica on the on E’ and tan δ of model epoxy–amine coating at the same lambda value [
52].
With respect to the reduction in T
g upon using and increasing amounts of nanosilica, Sun et al. [
58] reported similar results for epoxy–anhydride nanocomposites. According to the authors, a reduction in T
g with increasing amounts of nanosilica indicated the repulsive interfacial interactions between the resin and filler particle’s surface. In addition, the adsorbed water on the silica surface may have acted as a plasticizer, causing an appreciable depression in the T
g of the nanocomposite. An experimental investigation of Preghenella et al. [
59] showed that water absorbed by the neat epoxy can also cause significant T
g depression. Moreover, the dependence of T
g and peak value of tan δ on the fumed silica content in epoxy composites reported by these authors was similar to that reported by Sun et al. [
58] and Bashir et al. [
52]. Dermani et al. [
60] studied the effect of ionic liquid (IL) modified graphene oxide (GO) addition on the mechanical properties of model epoxy–amine coatings. 1-Butyl-3-methylimidazolium chloride (BMIM-Cl)-based IL was non-covalently supported on the surface of GO nanosheets before their dispersion in bisphenol A-based epoxy. The amount of IL-modified GO in the nanocomposites was varied from 0 to 0.12%. DMA of the samples showed an increase in the T
g of the nanocomposite up to 0.09% addition of IL-modified GO followed by a decrease in the T
g of 0.12%. The authors attributed the increase in T
g to the improved interfacial interactions between the nanofiller and the resin, while the decrease in T
g at higher nanofiller content was attributed to poor dispersion of the nanosheets in the composite. Yang et al. [
61] studied the mechanical properties of poly(methylmethacrylated) (PMMA) reinforced with IL-modified nanosheets of reduced GO (rGO). The IL used to non-covalently modify the surface of rGO was based upon 1,6-bis[3-(vinyl-benzyl) imidazolium-1-yl] hexane chloride (Imi-IL). Compared to neat PMMA, a 58% rise in the storage modulus of the nanocomposites containing 2.08 vol% Imi-IL modified rGO was seen in the glassy region. The T
g of the nanocomposites shifted to higher values with increasing content of Imi-IL modified rGO, while the peak value of tan δ reduced. The authors attributed the rise in E´ to the good dispersion of nanofiller in the resin matrix, whereas strong interfacial interactions between the nanofiller in the resin matrix were considered as the reason for the rise in the T
g and reduction in the peak value of tan δ. The nanoscale roughness of the Imi-IL modified rGO promoted mechanical interlocking, Imi-IL mediated interactions of cation–π and/or π–π stacking along with the electrostatic and Van der Waals forces at the filler/polymer interface, and the possible hydrogen bonding between the oxygen groups on the surface of rGO and the carbonyl groups of PMMA have certainly helped improve the interfacial adhesion, therefore increasing the T
g of the nanocomposite.
For waterborne coatings, Kunniger et al. [
62] studied the effect of the aging process on the viscoelastic properties of coatings for wood protection using DMA and Fourier Transform Infrared (FTIR) Spectroscopy. Nanofibrillated cellulose (NFC) was used as the nanofiller for 10 different types of commercial binders including acrylates, alkyd resins, polyurethane/acrylate hybrid resin, and vinyl acetate-based resin. In the coating formulations, a defoamers wetting agent, film-forming agent, and drying agents were also used to mimic industrially relevant formulations. The prepared aging specimens were aged in a fluorescent UV-accelerated weather tester at 60 °C and dry humidity conditions for up to 480 h. Viscoelastic properties of neat polymers and the NFC-filled coatings were measured with DMA before and after aging. For the unaged coating based upon the acrylic acid/methacrylic acid–styrene copolymer (Acr 3) with 0 to 3.5 wt % NFC, DMA results showed that the tan δ had two peaks, and the value of both the tan δ peaks decreased with increasing content of NFC, indicating the strong interfacial interactions of the binder with the NFC. The first T
g remained constant (around 10 °C), whereas the second T
g (around 80 °C) slightly increased with the increasing content of the NFC. These two peaks in the tan δ curve and the dependence of the second (high-temperature peak) on the NFC content are in good agreement with the above-mentioned results of Eisenberg et al. [
6]. The E´ of the coatings in the glass transition region and the rubbery region increased with the increasing NFC content, which was aligned with the behavior of most filled thermoplastics. As compared to the acrylic binder-based coatings, the unaged coatings made with alkyd binders showed viscoelastic properties similar to those of thermosets. The E´ of the coating made with anionic, surfactant free long oil alkyd (Alk2) resin decreased in the glass transition region while it increased in the rubbery region upon adding NFC. The tan δ of the same coating showed one peak, and the peak value decreased with the increasing content of NFC, while the T
g decreased slightly when compared to neat Alk2. Once again, the reduction in peak value of tan δ indicated strong interfacial interactions between the alkyd resin and the NFC filler. After aging, acrylic resin-based coatings showed an increase in T
g (and storage moduli), which was less than that observed in alkyd resin-based coatings under similar conditions. The authors attributed this result to the fact that the chemical crosslinking in the alkyd resins was accelerated and reinitiated during aging experiments at 60 °C, causing an increase in T
g. The obtained results were not discussed with respect to the interfacial interactions between the binders used and the NFC filler.