Chitosan Based Composites for Metal Contaminated Wastewater Treatment: History
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Contributor:
Ashoka Gamage
,
Nepali Jayasinghe
,
Punniamoorthy Thiviya
,
M. L. Dilini Wasana
,
Othmane Merah
,
Terrence Madhujith
,
Janardhan Reddy Koduru

Heavy metals, known for their toxic nature and ability to accumulate and magnify in the food chain, are a major environmental concern. The use of environmentally friendly adsorbents, such as chitosan (CS)—a biodegradable cationic polysaccharide, has gained attention for removing heavy metals from water. 

  • adsorption
  • chelation
  • chitosan
  • deacetylation
  • heavy metals

1. Introduction

Various materials, including natural contaminants, fluoride, chloride, nitrate, iron, calcium, magnesium, and other contaminants from byproducts of agriculture and industries such as heavy metals, organic dyes, insecticides and fertilizers, spilled oils, batteries, diesel fuel, household chemicals such as synthetic detergents, and some pathogenic microbes can contaminate the ocean, groundwater and surface water bodies (rivers, lakes, ponds, reservoirs) [1][2][3][4][5][6]. Contaminated water will not be suitable for drinking, habitat, irrigation, recreation, and other industrial activities [4][7].
Heavy metal has gained significant importance in ecotoxicology due to their long persistence, bioaccumulation, and bio-magnification in the food chain [8]. Heavy metal ions are commonly discharged by various industrial activities, including electroplating, battery manufacturing, pesticide production, mining, nuclear power, textile manufacturing, and other similar industries [9][10][11]. The global average content of Cr, Mn, Co, Ni, As and Cd on surface water bodies exceeded the permitted level suggested by WHO and USEPA Guidelines [8]. Heavy metal ions, such as As, Cr, Ni, Co, Hg, Pb, U, and Cd, have become a major threat as they are toxic in nature and accumulate in food chains due to their non-biodegradability and cause various health-related issues even at trace levels. Therefore, in order to safeguard human health and the environment, it is crucial to eliminate heavy metals prior to their release into the surroundings [10][12][13][14][15].

2. Chitin Sources and Composition

To address environmental concerns, the industrial production of chitin and chitosan (CS) must be carried out on a large scale and at a competitive cost [16]. Chitin can be found in various sources, including crustacean exoskeletons (lobsters, shrimps, prawns, crabs, krill, crayfish), mollusks (octopus, cuttlefish, clams, oysters, squids, snails), algae (diatoms, brown algae, green algae), insects cuticles, and fungal cell walls [17]. Presently, crustacean waste, such as shrimp, crabs, prawns, and lobsters, is the primary source of industrial chitin [17][18]. Though, chitin/chitosan from crustaceans has limitations, such as limited raw material supply, a seasonal, higher concentration of CaCO3, requirement of chemical treatment, the possibility of heavy metal contamination, and consume long time. In contrast, chitin/chitosan fungal sources have seasonal independence, superior particle size, uniformity, lower molecular weight, and are free from heavy metals [19]. Table 1 outlines the proximate composition of several chitin sources, with shells comprising chitin, protein, minerals, and pigments [20]. Crustacean (crab, shrimp, and lobster) shell wastes consist of 15–40% chitin, 20–50% CaCO3, and 20–40% protein, along with lipids, pigments, and other minerals in small amounts [21]. Therefore, removing proteins, minerals, and pigments is necessary for chitin production [18].
Table 1. Proximate composition of different chitin sources [22].
Sources Protein (%) Ash (%) Chitin (%) Moisture (%) Lipid (%)
Shrimp shells 32.77 32.46 36.43 45.65 -
Shrimp shells
(P. longirostris)		 29.23 25.06 26.98 3.25 15.48
Shrimp shells
(Penaeus durarum)		 34.02 42.26 23.72 - -
Insect cuticles
(Cicada sloughs)		 39.8 11.7 36.6 8.7 2.7
Crabs’ shells 16.68 66.58 16.73 - -
Mussel shells 9.99 23.25 23.25 - -
Squid gladius
(L. vulgaris)		 36.52 2.57 31.2 - 0..32
Adapted from [22].

3. Production of Chitosan from Chitin

The chitin production process can be achieved via four main steps: sample preparation, demineralization (removal of the mineral fraction, mainly CaCO3), deproteinization (removal of protein fraction), and discoloration (removal of carotenoid pigments) (Figure 1). In order to obtain pure chitin without impurities, demineralization, deproteinization, and decolorization are necessary. Demineralization is achieved using acid and deproteinization using alkali, while decolorizing agents such as chloroform, hydrogen peroxide, and acetone are used to remove pigments. It is important to correctly manipulate time, chemical concentration, and temperature to achieve the highest molecular weight of chitin/CS [23]. The deproteinization and demineralization steps can be carried out in reverse order [24], and CS can be produced by deacetylating chitin. A flow diagram for the isolation of chitin and the production of CS is shown in Figure 1.
/media/item_content/202307/64b9d6d5b3adfpolymers-15-01453-g002.png
Figure 1. A simplified flow diagram of chitin and CS preparation [24][25].

4. Characteristics of Chitosan

4.1. Molecular Weight

The N-deacetylation reaction results in molecular weight reduction [26]. Natural chitin typically has a molecular weight exceeding 1000 kDa. Commercially available CS usually ranges from 100–1000 kDa, and its molecular weight is affected by the preparation method and the source of raw materials [27][28]. For example, the molecular weight of CS from insects has reported lower values, ranging from 26–300 kDa [29]. Degradation of CS can be caused by processing factors such as elevated temperature, dissolved oxygen, and shear stress. High temperature or concentrated acids (e.g., HCl, CH3COOH) cause molecular weight changes, while EDTA results in minimal degradation [30]. Techniques such as HPLC and light scattering methods can be used to determine the molecular weight distributions of CS [26].

4.2. Degree of Deacetylation

Chitin is deacetylated by removing the acetyl group, resulting in amino groups (–NH2) that are highly chemically reactive [30]. The degree of deacetylation is a crucial determinant of the physicochemical properties and biodegradation of the material. When the degree of deacetylation of chitin is 50% or higher, it is generally known as CS [31]. The degree of deacetylation is the proportion of glucosamine monomers in the chitosan chain and can affect the solubility and performance of chitosan in various applications [29]. The degree of deacetylation can be determined using different tools, such as infrared (IR) spectroscopy or nuclear magnetic resonance (NMR) spectroscopy [23][26][29].

4.3. Solubility

The strong intra- and intermolecular hydrogen bonding and highly crystalline structure of chitin make it insoluble in water, dilute aqueous salt solutions, and most organic solvents [26][32]. In contrast, CS is a cationic polysaccharide soluble in dilute aqueous acidic solution (below pH 6) [31][32]. Protonation plays an important role in the solubility of CS in acids, such as CH3COOH and HCl, and the pH and the pK of the acid determine the degree of ionization on -NH2 functional group at C-2 of the d-glucosamine repeat unit [33].
Along with the pH, the ionic strength of the solvent determines the degree of protonation or charge density of the amines group, thereby, the solubility of CS. CS is soluble in acidic pH (<pH 6) and insoluble in neutral and basic pH [24]. Organic acids such as acetic, formic, and lactic acids are used for dissolving CS [30].
The solubility and applicability of CS depend on two primary factors: the degree of deacetylation and molecular weight. When the degree of acetylation is below 50%, CS obtained from partially deacetylated chitin can dissolve in acidic conditions [23].
The low deacetylated degree of CS (deacetylation degree of 55–70%) is almost completely insoluble in water. Whereas CS with the middle deacetylation degree (70–85%) is partly dissolved in water, and the high deacetylation degree (85–95%) of CS has good solubility in water. Moreover, the ultrahigh deacetylation degree of CS (95–100%) is difficult to obtain [34].

5. Neutralization and Chemical and Physical Modification of Chitosan

Chitin and CS act as weak bases and undergo alkaline compound neutralization reactions. In this process, the primary amine group’s nonbonding pair of electrons from the glucosamine units accept protons and become positively charged, as shown in Figure 2 [35][36].
/media/item_content/202307/64b9d6fe3af08polymers-15-01453-g003.png
Figure 2. Neutralization reaction of chitin and CS.
CS is not soluble at neutral and basic pH but can dissolve in acidic pH due to increased polarity and polymer-polymer electrostatic repulsion. In contrast, chitin remains insoluble even in acidic pH because it has fewer amino groups than CS [35].
Due to the presence of a non-bonding electron pair in the primary amino groups, CS functions as a potent nucleophile. Additionally, the primary amine groups at CS exhibit greater nucleophilic characteristics than the primary hydroxyl groups found at the C-6 position [35][36].
Due to the presence of the larger amount of amino (at C-2) and hydroxyl groups (at C-3 and C-6), CS can undergo various chemical modifications, such as acylation, carboxylation and etherification, hydroxylation, phosphorylation, thiolation, methylation, sulphonation, quaternization, crosslinking, graft copolymerization, chelation, oxidation, alkylation etc. This chemical modification generates various CS derivatives with improved solubility (in water or organic solvents), as well as other physicochemical and mechanical properties, which make them a potential material in many applications in various fields [32][36][37].
Furthermore, CS can be modified through various physical modifications into different forms, including solution, powder, flake, fiber, nanofiber, beads, and film, allowing for a wide range of applications across multiple fields, including water treatment (Figure 3) [38][39]. Moreover, to improve adsorption performance, CS has been modified into various forms, such as hydrogel, nanoparticles, and nanofibers, due to low specific area and porosity in powder and flake forms [40].
/media/item_content/202307/64b9d75ef247cpolymers-15-01453-g004.png
Figure 3. Schematic representation of modification of CS and CS-based materials preparation for wastewater treatment.

6. Waste Treatment and Purification of Water

6.1. Chitosan Based Composites to Eliminate Heavy Metal Ions

The non-biodegradability, carcinogenicity, and toxicity at low concentrations make organic dyes and heavy metals the most dangerous water pollutants [41]. Heavy metals, in particular, pose a significant risk to both human health and the environment as they are toxic and can accumulate and magnify in the food chain [12]. To ensure safe water consumption and human activities, it is crucial to eliminate heavy metals from the water before discharging them into the environment [12][41].
To remediate water, different techniques have been employed, such as flotation, coagulation/flocculation, oxidation-reduction, precipitation, membrane techniques (nanofiltration, ultrafiltration, reverse osmosis), ion exchange, electrochemical, photocatalytic degradation, and adsorption [27][42]. Among these methods, adsorption has a high removal rate, easy accessibility, low cost, and reduced secondary pollution [27][43]. Various parameters, such as pH, temperature, contact time, adsorbent dosage, initial metal concentration, and type of sorbent (surface area, porosity, functional group distribution), influence the metal adsorption process [44][45].
Water treatment for heavy metal (As, Pb, Hg, Cd, Cu, Cr) and radionuclide (U, Se, Tc) removal has been accomplished using water-stable adsorbents made from metal-organic frameworks (MOF) and MOF-based composites. These materials possess remarkable porosity and surface area, facilitating adsorption and/or photocatalytic redox processes [46]. Figure 4 depicts CS’s ability to remove heavy metals from wastewater.
/media/item_content/202307/64b9d784ede68polymers-15-01453-g005.png
Figure 4. Chitosan is employed for removing heavy metals from wastewater.

6.2. Chitosan Based Nanocomposites to Eliminate Heavy Metal Ions

The outstanding properties of nanomaterials, including high surface areas, numerous active sites, and exceptional sorption capabilities, make them highly valuable for treating wastewater [47][48][49]. In recent years, numerous studies have focused on producing magnetic CS-based nanocomposites for extracting metal ions [50][51][52]. Nano-absorbents made from magnetic CS nanoparticles or nanocomposites have been investigated for their effectiveness in removing metal ions from wastewater. The CS polymer chain contains an increased number of hydroxyl and amino groups, which make it highly selective and capable of strongly chelating metals, enabling efficient sorbent regeneration.
To enhance the mechanical properties of composite materials, a green and efficient approach involves adding different reinforcing fillers to the polymer matrix [53]. The SiO2/CS composite is capable of adsorbing heavy metal ions in solution, particularly As(V) and Hg(II), with a high performance (198.6 and 204.1 mg/g, respectively). SiO2 possesses stable chemical properties and good mechanical strength and can effectively prevent the adsorbents from agglomerating. In addition, CS NPs coated on SiO2 provide an abundance of functional groups (amino and hydroxyl groups) for heavy metal ions [54].

6.3. Mechanism

Based on the solute affinity, adsorption can occur in three types: physical (physisorption), ion exchange and chemical adsorption (chemisorption). Physical adsorption is the result of mainly Van der Waals attraction due to the electrostatic forces between the adsorbate and the surface of the adsorbent. Ion exchange adsorption depends on electrostatic forces occurring between ions retained on the surface, while chemisorption is the result of covalent bonds occurring via chemical interaction between adsorbate and adsorbent. Chemisorption is highly selective, i.e., it occurs between specific adsorptive and adsorbent species, particularly when the active sites are not blocked by previously adsorbed molecules [45].
CS and its nanocomposites can remove heavy metal ions through various mechanisms, such as electrostatic interaction, ionic exchange, metal chelation, and ion-pair formation [55][56]. The adsorption of CS/Fe3O4 NPs is mainly due to the ion exchange on the hydroxyl groups of CS/Fe3O4 NPs and the chelation action of the abundant amine groups in CS [57]. CS is a natural bio-sorbent for toxic metallic ions due to a large number of hydroxyl and amino groups that serve as sorption sites and the flexibility of the polymer chain structure that enables complexation with metal ions [58].

This entry is adapted from the peer-reviewed paper 10.3390/polym15061453

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