Green Extraction Techniques for Active Ingredients in Tea: Comparison
Please note this is a comparison between Version 1 by Evroula Hapeshi and Version 2 by Camila Xu.

The so-called “Green Extraction”—which is based on the design of different extraction processes for the reduction in energy consumption, as well as the usage of alternative solvents and renewable natural materials —was developed.

  • green solvents
  • green tea
  • extraction methods
  • catechins
  • HPLC

1. Introduction

The term “Green Chemistry” appeared in the early 1990s. In addition, in the last two decades, it has subsequently been adopted worldwide. The goal of green chemistry is a reduction in environmental pollution, and support for the principles of sustainable development, in order to protect the health of workers. Furthermore, the expected results of the implementation of green chemistry include: reduction in environmental pollution; reduction in the use of toxic and hazardous chemicals; the use of renewable energy sources; energy-saving techniques; cost reductions; an increase in security; the improvement of human health, and a better quality of human life.
According to Anastas and Warner, the most important aspect of green chemistry is the design of novel technological methods and synthetic pathways. In this context, the scientists focus on the prevention of pollution by relying on scientific and technological achievements instead of waste disposal [1].
It must be mentioned that the isolation of natural products by the chemical industries has entailed negative effects on the environment. For example, such a process has required the consumption of 50% of the total energy of the ongoing industrial process. For this reason, the relevant industries turned their attention to a greener approach in order to produce natural products. This was achieved by developing new and pioneering technologies in order to save energy, as well as to decrease the usage of solvents, or to instead promote the usage of alternative solvents [2]. The desire to use alternative solvents arose following the widespread application of organic petrochemical solvents. This is due to the fact that such solvents caused negative effects not only to the environment, human health, and safety, but also to the global economy [3]. For this reason, the so-called “Green Extraction”—which is based on the design of different extraction processes for the reduction in energy consumption, as well as the usage of alternative solvents and renewable natural materials—was developed [3]. Figure 1 illustrates a flow diagram of the extraction methods of bioactive substances, as well as their application in the food, pharmaceutical, and cosmetic industries [4].
Figure 1.
Schematic diagram regarding the extraction of bioactive compounds from tea leaves and their applications.
Polyphenols, polysaccharides, amino acids, alkaloids, organic acids, proteins, and volatile components are the main bioactive compounds that have been determined in various tea species [4]. In recent years—in respect of the elimination of the disadvantages of conventional extraction methods—novel non-conventional extraction methods have been developed, such as: ultrasound-assisted; microwave-assisted; high-pressure; pressurized hot water; supercritical fluid; and deep eutectic extraction. All of this information, regarding bioactive compounds and the extraction techniques used, is discussed below in greater detail.

2. Active Ingredients Contained in Tea

Tea is the most popular daily beverage throughout the world, with an estimated daily consumption of more than 3 billion cups [5]. Its health benefits have also been confirmed by preclinical and epidemiological studies. Tea is one of the main sources of caffeine intake through an average diet. Several species of tea, such as black, green, and white tea are prepared from the leaves of the Camellia sinensis plant, which is grown in at least 30 countries around the world [6][7][6,7]. Indeed, it is well known that the birthplace of tea is China [8]. Regarding the total amount of produced tea: 78% is black tea, which is consumed mainly in Western countries and certain Asian countries; 20% is green tea, which is consumed in Asia, North America, and Middle Eastern countries; and 2% is oolong tea, which is mainly produced in South China [9]. The Portuguese, on behalf of the Dutch, brought the tea to Europe for the first time in 1610. Rooibos tea, also known as red tea, is another tea species that is grown in South Africa. This type of tea contains aspalithin, which is a unique substance in contrast with the other types of tea [10]. This popular decoction is the subject of study for several scientists, due to its multiple uses and its benefits in respect of human health. Numerous research studies have proved that these extracts demonstrate antifungal, antiviral, antioxidant, antimutagenic, and anti-inflammatory properties [11]. These benefits derive from certain various contained compounds, such as polyphenols, alkaloids, vitamins, tannins, and flavonoids [12]. The type of tea is determined from the treatment of the Camelia sinensis leaves, which are collected within the first three years of the plant’s life. In order to produce black tea, the leaves are oxidized from two to three days, which is unlike green tea where the leaves are not oxidized. For this reason, green tea includes a high content of polyphenols [13]. In the initial stages of black tea production, the leaves contain both catechins and oxidation enzymes, which are found in different places on the leaf. The characteristic flavor and color of black tea is based on the production of theaflavins and thearubgins [9]. The production of white tea differs from green tea, due to the different time at which the leaves of Camellia sinensis are harvested. Regarding white tea, the collection of the leaves is carried out at the early stage of the plant’s development. This is in contrast to green tea, which involves the collection of leaves to be carried out in a later stage of the plant’s development [14]. Concerning oolong tea, the leaves are oxidized but not to the same degree of oxidation that occurs in relation to black tea leaves (which are semi-fermented) [15]. The main groups of biomolecules that are contained in a tea are: catechins, phenolic acids, and alkaloids. All these components show different bioactivity, while most of the time a mixture of them presents synergistic activity. It is worth noting that catechins and phenolic acids are responsible for the pharmacological action of tea. In detail, tea biomolecules mainly consist of non-protein amino acids, such as: theanine; free sugars; methylxanthine or purine alkaloids (such as caffeine); theobromine; theophylline and theacrine; as well as phenolic acids, such as gallic acid. This is in addition to eight other catechins. Moreover, the following catechins are also present: (+)-catechin (C); (−)-epicatechin (EC); (−)-gallocatechin (GC); (−)-epigallocatechin (EGC); (−)-catechin gallate (CG); (−)-gallocatechin gallate (GCG); (−)-epicatechin gallate (ECG); (−)-epigallocatechin gallate (EGCG); (−)-epicatechin (EC); (−)-epigallocatechin (EGC); (−)-epicatechin-3-gallate (ECG); and (−)-epigallocatechin-3-gallate (EGCG) [16][17][16,17].

3. Extraction of Natural Products

The most important stage of the process, in respect of the conventional extraction of natural products, is found in the usage of an appropriate solvent where the plant material will be in direct contact [18][36]. Often, the plant material is pulverized or crushed in order to increase the surface area that will be in contact with the solvent under stirring. The duration of the contact with the raw material in conjunction with the solvents is an important factor for the enhancement of extraction efficiency. Furthermore, it must be mentioned that the processes of most conventional extraction methods, such as maceration, are performed under stirring for the facilitating of mass transfer, which is achieved as a result of the enhancement of the extraction efficiency of bioactive substances. Regarding extraction, both dried biomass or plant material, as well as fresh biomass (wet biomass) can be used. In the latter case, the sample preparation takes longer. However, minimal alteration of the isolated bioactive compounds is observed, via using fresh biomass. In the other hand, the fresh plant material contains a huge proportion of water, more than 70%. This often causes a problem during handling of the material due to the dilution of the extraction solvent. In contrast, the dried plant material is pulverized more easily to the appropriate size before extraction, which also helps to control the solvent/plant material ratio. This offers a greater reproducibility during experiments than the use of fresh plant material [18][36]. Extraction efficiency can be improved through the optimization of the time regarding: the contact with the plant material; the extraction solvent; the type of the plant; the fresh or dried material; the process of crushing or pulverization. It is known that the traditional extraction methods encompass the solid–liquid extraction (SLE) techniques via the use of solvent and leaching [19][37]. The conventional extraction methods are found in: Soxhlet extraction, hydro-distillation, heat-reflux method, and maceration [20][38]. However, in recent years, the conventional techniques are not used very often due to certain disadvantages, such as the use of toxic solvents, as well as a huge time and energy consumption [20][21][22][38,39,40]. During the last few decades, due the disadvantages of the conventional methods, the scientific community has turned its attention to the development of more cost-effective and greener extraction methods of bioactive compounds from various natural products, such as tea plants [6][19][6,37]. Table 1 presents a brief description of the conventional, non-conventional, or green extraction methods of bioactive compounds from natural products. As shown in Table 1, the major experimental parameters for the efficient extraction of natural products are found in the type of solvent used and the temperature of extraction.
Table 1.
Conventional and non-conventional extraction methods of natural products.
,45,46,47]. Table 2 details the advantages and the disadvantages of these advanced extraction techniques. In addition to their advantages, these methods also present their own disadvantages, such as: the non-uniformity in the distribution of ultrasound energy in respect of the UAE method; the lack of homogeneous results in respect of heating for the MAE method; the possible presence of inhibitors that effect the enzyme activity for the EAE method [22][25][40,43]. Moreover, the application of green extraction methods on an industrial scale is not easily achieved due to their disadvantages as reported in Table 2. Therefore, the challenge for the scientific community is to reduce their disadvantages and to implement all these green techniques on an industrial scale.
Table 2. The main operative conditions, advantages, and disadvantages of the main green techniques for the purposes of extracting bioactive compounds from natural products.
]. As Jessop reported, the main objective of the development of green solvents is in the reduction of toxic substances and the use of safer products [32][50]. In respect of this, certain green solvents are presented in Table 3.
Table 3.
Solvents for green extraction.
To date, ethanol, acetone, and chloroform are the most used solvents in the extraction of natural products, especially in respect of tea leaves [4][33][4,51]. As was mentioned above, various organic solvents may be toxic, necessitating the development of new “green” media with environmentally friendly requirements for the purposes of a sustainable environment. The selection of the solvent is a crucial step for green extraction. It is worthwhile to mention that the good practices guidelines must be accounted for. At first, the evaluation of the possibility regarding the use of a “solvent-free” technique must be performed. Further, a 100% natural, agro-solvent must be used, especially when knowing the potentially related risks. The solvents that may be toxic and affect human health must be avoided. In addition, solvents with low volatile organic compounds and high-rate recyclability must be used. Moreover, solvents that reduce energy consumption and the cost of process must be used. One of the major issues is found in the suitability of the solvent within the respective industry that the extraction is being conducted for, as well as in respect of the maximal recovery of the solvent at the end of the procedure [31][49]. Water is considered a green solvent due to the fact that it is non-toxic, non-flammable, low cost, and environmentally friendly. As it is known as a polar solvent, it can extract polar compounds. However, it is not a good solvent for non-polar and semi-polar compounds [31][34][49,52]. An alternative solvent is subcritical water, which is water under different conditions of temperature, i.e., between the boiling point and critical point of water (which is found at 100 °C at 1 bar and 374 °C at 221 bar), as well in higher pressures where it is stable in a liquid state. The method that utilizes this solvent is the subcritical water extraction (SWE) technique. Indeed, subcritical water demonstrates a lower polarity, as a result of the hydrophobic organic compounds that are soluble in it [35][53]. Moreover, subcritical water can be used not only for the extraction of bioactive compounds, but also for the chromatographic analysis of the target analytes. Currently, the method of subcritical water extraction is popular due to the usage of such an excellent alternative solvent. Indeed, subcritical water—when compared to the conventional organic solvents—allows, through its application, for the extraction of various bioactive compounds, such as phenolic compounds and fatty acids [31][36][49,54]. Certain researchers have turned their attention to developing new solvents, such as DESs, which are considered to be promising substitutes of the more conventional solvents [4]. The usage of eutectic mixtures and supercritical fluids is considered to be a green solution and could eliminate the problem of using toxic solvents. Moreover, DESs are used for the extraction of bioactive compounds from tea species due their advantages over conventional solvents. For example, their low toxicity, thermal stability, low vapor pressure, biodegradability, and its low cost [4][31][37][38][4,49,55,56]. DESs are obtained from the combination of hydrogen bond donors (HBDs) and hydrogen bond acceptors (HBAs). The mixture of these components leads to the preparation of DESs with a lower melting point due to the hydrogen bonds and Van der Waals interactions that are formed [25][39][43,57]. In addition, DESs are mainly a mixture of quaternary ammonium salt (HBA) with metal salts (HBD). The mixing of specific HBA and HBD results in two types of DESs, i.e., hydrophilic and hydrophobic DESs. Hydrophilic DESs are created by the combination of quaternary salt with metal chloride or with a hydrated metal chloride. Hydrophobic DESs are a mixture of quaternary salt or metal chloride in conjunction with a hydrogen bond donor [25][38][43,56]. The most used DESs are a combination of choline chloride (ChCl) (as the HBA), with acetic acid and oxalic acid, combined with glycerol, xylitol, urea (as the HBD). The implementation of non-conventional extraction methods—such as the ultrasound-assisted technique when using DESs as a solvent—have shown a higher extraction efficiency of bioactive compounds from natural products when compared to the UAE method when used with traditional solvents (e.g., ethanol). The advantages of a DES-based ultrasound-assisted extraction method are found in a decrease in the volume of solvents, a decrease in the consumption of energy, and an enhancement in the extraction yield of bioactive substances [25][40][43,58]. Moreover, according to Luo et al., the implementation of UAE-DES to the extraction of green tea has shown that the total phenolic content, the antioxidant activity, and the concentration of major catechins were enhanced when compared with those values achieved by more conventional methods [4]. In recent years, there has been an attempt to replace synthetic DESs with the corresponding natural sources of DESs, which are called natural deep eutectic solvents (NADESs). The formation of NADESs are a result of a combination of two or more natural substances, such as organic acids (e.g., lactic and citric acids), amino acids, sugars (e.g., sucrose and glucose), choline chloride. [41][59]. Similar to DESs, NADESs present a lower melting point than the traditional solvents. However, NADESs are also non-toxic, biodegradable, and sustainable when compared with synthetic DESs. Due to their advantages, the extracted bioactive compounds that are obtained as a result of using NADESs are considered safe to be used in the cosmetic and pharmaceutical industries [42][43][44][60,61,62]. In the effort of minimizing the use of solvents, solvent-free techniques have been developed. Indeed, solvent-free extraction techniques are popular as they can be utilized in the co-extraction of both lipophilic and hydrophilic substances, in addition to lipids, volatile and non-volatile substances. The advantages of solvent-free techniques are the decrease in risk associated with the organic solvents, the low cost, reduction in the risk of overpressure, and the ability to be scaled up [31][45][49,63]. Currently, various modern techniques based on solvent-free extraction, such as a new microwave solvent-free extraction technique called microwave hydro-diffusion and gravity (MHG), and pulsed electric fields (PEF) have been developed. These techniques improve the efficiency of the extraction as they reduce the extraction time and energy required, as well as eliminate the process step of treating wastewater. Moreover, according to Chemat et al., microwave hydro-diffusion and gravity (MHG) was developed for the extraction of various bioactive compounds, such as antioxidants and essential oils. In respect of this, the plant material is placed inside in a microwave reactor without any solvent. The microwaves increase the internal heating of the water of the plant material, thereby leading to the rupture of receptacles and glands due to the expansion of the cells [3].

4. Analytical Techniques for the Separation of Active Ingredients of Tea

Table 4 presents examples of the analytical methodologies that apply for the isolation of the bioactive molecules from the various species of tea. The specific study showed that catechins, alkaloids (such as caffeine), gallic acid, and flavonoids were the major extracted bioactive molecules that were isolated from several tea species. It is worth noting that the main isolated compound of Rooibos tea, which thrives in South Africa, was di-hydrochalcone aspalathin. In contrast, caffeine was not found in this tea [10]. Moreover, as has been demonstrated in this research, green tea has been widely studied at a rate of 52% of the available research studies, followed by black tea at 26%, and then white tea and oolong tea at 11% each. This, therefore, shows the importance of green tea due to certain valuable properties, such as its antiviral, antioxidant, antimutagenic, and anti-inflammatory traits.
Table 4.
Extraction and analysis methods for the determination of the bioactive molecules in various types of tea.
Regarding the selection of the extraction solvents, various parameters—such as solubility of the active ingredients in them, their cost, and their security—should be considered. As is widely known, the polar bioactive compounds, such as flavonols, dissolve in polar solvents, while the non-polar ones, such as squalene, dissolve in non-polar solvents [21][39].

3.1. Conventional Extraction Methods

3.1.1. Conventional Maceration Extraction Using Water as Solvent

For the extraction of bioactive compounds using conventional maceration extraction, both hot and cold water have been used. The experimental factors that affect the concentration of the extracted compounds are found in the temperature of the extraction and the time of processing. A high temperature of extraction appears to increase the content of the bioactive compounds due to the probable promotion in the wetting of the tea samples and the increased of the solubility of the bioactive compounds. It is worthwhile to mention that the higher yield of bioactive compounds is associated with a longer extraction time. However, a longer extraction time in hot water causes thermal degradation of these biomolecules [23][41]. Although the extraction using cold water appears to present a higher yield for the extraction of bioactive molecules than hot water extraction, the process time when using cold water was much longer than the extraction time that is incurred when using hot water. Consequently, the longer extraction time that occurs when using cold water increases the risk of microbial contamination. This phenomenon may obstruct the utilization of these extracts within the food and the pharmaceutical industries [23][41]. As already mentioned above, the size of the tea particles is another important experimental factor that affects the extraction yield [21][39]. According to Bindes et al., a comparison of unground tea leaves and the ground tea leaves shows that the ground leaves increase the yields of bioactive compounds, especially polyphenols, by 14% [24][42]. Furthermore, the small particle diameter results the increase in the contact of tea samples with solvents. The decreased particle diameter is associated with the increased specific area, thus contributing to the increase in the contact area between tea samples and solvents [23][41]. It is noteworthy to mention that the particle size must be optimized. This is due to the fact that the tea leaves with particle sizes lower than 0.15 mm showed a decrease in the content of polyphenols, which was due to the formation of agglomerates. However, the optimization of the particle sizes of tea leaves should be studied in the future [24][42]. Conclusively, the usage of water as a solvent for the extraction of bioactive molecules is primarily determined by the issue of safety. However, as mentioned above, conducting extraction via using both hot and cold water shows several drawbacks. An extraction through using hot water causes a decomposition of the bioactive molecules; while, at the same time, the extraction time when using cold water is much longer than for hot-water-based extraction. Regarding the minimization of the drawbacks of the extraction method when using a water as a solvent, various organic solvents have been used.

3.1.2. Conventional Maceration Extraction Using Organic Solvents

The type of the used organic solvent for the purposes of extraction is dependent on the solubility of the bioactive compounds. For example, the comparison of chloroform, ethyl acetate, water, and methanol showed that methanol was the most appropriate solvent for the extraction of the polyphenols. It must be mentioned that the efficiency of the extraction in respect of the bioactive compounds increased up to an 8 h extraction time. In respect of a further extraction time, it was found that this slightly increased the efficiency, without substantial changes in the process. However, as is widely known, the longtime process of extraction should be prevented, in the interest of a lower cost and energy. Although extraction via using organic solvents has presented a lower cost and ease in respect of operations, there are, regardless, various disadvantages. These disadvantages may include: the existence of impurities in the extracts; the difficulty found in purifying the impurities; and the toxicity of the appropriate organic solvents. Therefore, one of the major drawbacks of using organic compounds is found in environmental pollution. For this reason, the development of greener extraction methods is a pressing requirement in order to address this issue [23][41]. In a general sense, maceration is characterized by the simplicity of the operation. However, the major disadvantages of such an approach are found in the low extraction yield and longer time that is required in completing the process [19][37].

3.1.3. Decoction

Decoction is considered another conventional method. This is where the extracts contain only substances that are soluble in water, due to the fact of water being used as a solvent. Although decoction presents a higher extraction efficiency for water-soluble substances, it cannot be used for the extraction of thermolabile substances [19][37]. As Zhang et al. reported, the high temperature of the extraction may enhance the dissolution of the water-soluble bioactive substances in comparison with approaches that utilize room temperature during the maceration process [19][37]. However, one of the major drawbacks of this method is that the high temperature used in the extraction can cause a transformation of certain bioactive compounds.

3.1.4. Hydro Distillation

The hydro distillation method is the oldest method that is still used for the extraction of essential oils and phenolics. Hydrolysis, hydro diffusion, and decomposition via heating are the main processes that are performed during the hydro distillation method. The disadvantages of such a method are found in the: long extraction time, high extraction temperature (which is, as a result, unsuitable for heat-sensitive compounds), and high energy consumption.

3.1.5. Reflux Extraction

The process of reflux extraction is conducted at a constant temperature, while the solvent is evaporated and condensed, repeatedly. The selection of the extraction temperature is dependent on the solvent that is used [21][39]. Indeed, when compared with percolation and maceration, the reflux extraction method demands a lesser volume of solvent and a smaller extraction time; however, the extraction efficiency is increased as a result [19][37].

3.1.6. Soxhlet Extraction

It is known that the Soxhlet extraction method is an automatic, continuous extraction method, which is based on the operating principle of the reflux method and siphoning. This conventional method incorporates the advantages of reflux extraction and percolation [19][37]. The selection of the extraction temperature depends on the used solvent, while process time can range from a few hours to up to 48 h. The main disadvantages of the Soxhlet method are found in low efficiency, the large volumes of the solvents that are required, the long extraction time, and the high extraction temperature. Due to the high extraction temperature, the Soxhlet method is not only unsuitable for thermolabile ingredients, but also increases the possibility of a thermal transformation of the bioactive compounds [21][39]. According to Zhang et al., the temperature of the extraction is one of the most important factors for the purposes of efficient extraction. The solubility and the diffusion of the active ingredients of the plants are enhanced via using a high temperature during the extraction. However, the high temperature may trigger a loss of the solvent, a creation of impurities in the extracts, and a possible decay of thermosensitive substances [19][37]. One of the drawbacks of the conventional extraction method is in the longer period of time that is required to conduct the extraction process, which thus results in a large energy cost. Based on all of the above, the development of greener extraction methods is thus encouraged.

3.2. Non-Conventional or Green Extraction Methods

During the few last decades, in order to overcome many of the drawbacks of the conventional extraction methods, green extraction techniques have been developed. Green extraction techniques present various advantages over the conventional approaches, such as a reduction in the consumption of the extraction solvent, the usage of non-hazardous substances, a reduction in the extraction time, and the consumption of less energy [19][21][22][37,39,40]. In recent years, the use of green extraction methods has become the new trend for the isolation of active ingredients from natural products, especially in respect of tea plants due to the fact that they promote a greater environmental sustainability [20][38]. The developed green extraction methods are: pressurized liquid extraction (PLE); microwave-assisted extraction (MAE); supercritical fluid extraction (SFE); ultrasound-assisted extraction (UAE); enzyme-assisted extraction (EAE); as well as the usage of eutectic mixtures and supercritical fluids that have been applied alone, or in a combination with the above mentioned techniques [7][19][21][22][7,37,39,40]. A brief description of the various green extraction methods used for natural products and, especially, for tea is provided in Table 1 and Table 2. Today, many scientific references highlight the advantages of the green extraction techniques over the conventional methods in terms of the extraction of bioactive compounds [7][19][20][21][22][23][24][25][26][27][28][29][7,37,38,39,40,41,42,43,44

3.3. Green Solvents

According to Choi and Verpoorte, an extraction in conjunction with a solvent is a crucial step in the sample preparation of natural products in the industrial production of antioxidants, aromas, antimicrobial compounds, etc. [30][31][48,49]. Although alcohols such as methanol and ethanol are the most common solvents used for the extraction of bioactive compounds from natural products, several other solvents are also used, such as chloroform, carbon tetrachloride, acetone, acetonitrile [4][21][4,39]. It is known that the extraction solvents that are produced from non-renewable resources are unsafe to the environment and thus are harmful to human health. In order to designate a solvent as a green solvent, there must be an account for not only the assessment of the environment, health, and safety, but also the energy demand. The main desired properties regarding the alternative solvents for green extraction are those of low toxicity, high solvency, and biodegradability. Moreover, the solvents used should originate from renewable resources and be recyclable—which, as a result, entails smaller environmental impacts [31][49]. The discovery of a suitable solvent is a challenge due to difficulty of appropriate selection. The factors to consider are dependent on the species of the plant, the target biomolecules, and the extraction method to be used.

Criteria of Green Solvent Selection

Some of the solvents used in the conventional methods are toxic, and as a result they pose a risk to both to the environment and to human health. For this reason, during the last few decades, more environmentally friendly solvents have been discovered and applied. According to Luczynska et al., the major principles of green chemistry are in the design of safer chemicals and more easily degradable products, as well as the use of renewable raw materials. The selection of extraction solvents must consider: low toxicity, the ability of quick mass transfer; and a low boiling point [2