The production of drinking water in water treatment plants (WTP) involves the removal of several suspended and dissolved compounds, such as inorganic compounds (e.g., clay, silt, and sand) and organic compounds, consisting of humic substances which change the colour and turbidity of water, such as planktonic organisms, bacteria, protozoa, and viruses. In order to remove inorganic and organic compounds from water, several reagents can be used, such as coagulants, which destabilise the organic particles leading to the formation of precipitates called water treatment sludge or water treatment residues (WTR) [1]. These residues are essentially accumulated in the decanters and filters of the WTP, varying in their volume between 0.1% and 1.5% of the total volume of the treated water [2,3]. Flocculants, and tanks for chemical solutions preparation, also produce small amounts of residues during washing cycles [4].
Currently, there are several alternative options for WTR valorisation being studied, for example, for the production of ceramic materials, bricks, cement, and concrete materials [5-7], physical-chemical correction of soils [8-10], used as adsorption material for the removal of phosphorous [11-12] and heavy metals [13], and its recirculation at WTP for reducing the use of coagulants [14-18]. Several authors have studied the advantages of introducing WTR in wastewater treatment plants (WTP) and the removal of pollutants from stormwater runoff, having concluded that this procedure would help the sedimentation process in primary settlers [4,17], as well as the removal of organic matter, phosphorous, and heavy metals [18-20]. Granulation techniques for particle enlargement have been tested to avoid the clogging problem when WTR is applied in biofilm reactors [21].
The anaerobic conversion of sludge organic materials in primary settlers involves several pathways, including methanogenesis, which leads to the production of biogas (a mixture of methane and carbon dioxide, which is a useful, renewable energy source). During the last few years, the production and conversion of methane have received more attention, as they can reduce carbon emissions via the production of renewable energy. The methane-producing capability activity can be followed through laboratory tests, which are useful for evaluating systems’ performance and its stability, as well as for defining the suitable operating conditions for good behaviour of anaerobic systems [22].
The specific methanogenic activity (SMA), or specific sludge activity, is determined by the methane production rate, or substrate depletion rate, and amount of sludge [4,22], normally expressed in terms of mass of methane as COD per volatile suspended solids (VSS).The innovation of this work is the evaluation of the impact of WTR on methane production in primary settlers. Therefore, the main objective of the work was to evaluate the potential effects of adding WTR on the performance of primary clarifiers (i.e., on the sedimentation characteristics of primary sludge and on the effluent water quality), as well as on the production of methane gas.
2. Evaluation of the Sedimentation Performance of Primary Clarifiers
The experiments for evaluating the impact of WTR on the performance of primary clarifiers were set up in four sedimentation test columns (Figure 1). A mixture of WTR from a WTP clarifier (WTR-C, 19.9%) and from filters washing (WTR-F, 80.1%) from the WTP of S. Carlos (SP, Brazil) was used. Aluminium sulphate is the main coagulant for water treatment. Domestic wastewater (DWW) samples were collected at the sewer network of the city of S. Carlos (SP, Brazil). Table 1 shows the volumes used in the experiments.