2. Gas Sensors
Nanomaterials integrated with IoT-based gas-sensing modules are gaining considerable attention for their use in monitoring hazardous environments, food freshness, and disease diagnosis
[28][29][28,29]. For example, nitrogen dioxide (NO
2) is a toxic gas emitted from automobiles and industrial plants that causes respiratory diseases under excess exposure
[30]. In addition, highly sensitive gas sensors that detect various volatile organic compounds can be employed in diagnostic POCT applications
[31]. For instance, the analysis of acetone concentration in exhaled breath can provide information about the metabolic state, such as body fat burning and diabetic symptoms
[32][33][32,33].
Among the various types of gas sensors, chemiresistive gas sensors are suitable for integration with IoT sensing platforms because of their simple working principle, ease of fabrication, and low cost
[34]. The performance of chemiresistive gas sensors depends on the microstructures of nanomaterials, considering that sensing signals are transduced by surface chemical reactions. To further improve the gas-sensing performance, microstructural and compositional modifications have been attempted using novel synthesis techniques
[35]. In this section, we review the recent research progress in South Korea on the development of gas sensors using multidimensional nanocomposites, which can be integrated with IoT sensing platforms, and the use of such sensors in POCT applications.
1D nanostructures have been employed as gas-sensing layers owing to their large surface area and porosity, which allows for a high sensitivity
[36][37][38][39][36,37,38,39]. Moreover, 1D nanomaterials with controlled structures and morphologies have been developed as gas-sensing layers, such as nanorods (NRs)
[40], nanowires (NWs)
[41], nanofibers (NFs)
[42], and nanotubes (NTs)
[43].
1D graphene fibers have become a research focus considering that fibrous structures with high mechanical strength and tensile modulus can be integrated with wearable chemical sensors for the on-site detection of gas species
[44][45][44,45]. A sensor using nitrogen-doped reduced graphene oxide (nRGO) fibers functionalized with Pt nanoparticles (NPs) was developed for application in wearable humidity sensors
[46]. The nRGO fiber was produced by a wet-spinning process followed by heat-treatment in a reducing ambient. Continuously aligned graphene oxide (GO) fibers were obtained by lyotropic liquid crystals (LCs) property during the wet-spinning process
[47]. Specifically, a 1.8 wt% GO solution was coagulated in a CaCl
2 solution, and the aligned GO sheets were precipitated into a continuous fiber structure under ejection through a syringe nozzle (
Figure 2a). GO fibers with a diameter range of 50–80 μm were obtained after washing and drying. Subsequently, the GO fibers were annealed at 900 °C in a reducing atmosphere (H
2/N
2, 5%/95%,
v/
v) to form nRGO fibers, resulting in nitrogen doping and removal of oxygen functional groups
[48]. The X-ray photoelectron spectroscopy (XPS) analysis revealed that the RGO fiber was reduced by the formation of C–N bond and removal of oxygen functional groups, which resulted in the improved electrical conductivity of nRGO.
To functionalize Pt NPs on the nRGO fiber, a hollow protein cage (i.e., apoferritin) was used as a template. Apoferritin is composed of peptide subunits with an inner cavity diameter of 8 nm and overall size of 13 nm
[49]. The protein cage can encapsulate Pt ions inside the protein cavity, and the subsequent reduction process results in metallic Pt NPs encapsulated by protein cages. Optothermal sintering upon intense pulse light (IPL) irradiation was performed using a xenon flash lamp to remove protein templates and form Pt NPs on the nRGO fiber (Pt-nRGO) (
Figure 2b).
A colorless polyimide (cPI) film was prepared as a substrate for the Pt-nRGO humidity sensor. As a precursor solution for cPI film, a polyamic acid (PAA) solution was first prepared by mixing 4,4-(hexafluoroisopropylidene)diphthalic anhydride and 3,3-diaminodiphenyl sulfone in
N,N-dimethylacetamide. Next, the PAA solution was coated on a glass substrate by the screen-printing method followed by imidization at 100 °C, 200 °C, and 230 °C for 1 h at each temperature to form a cPI film. After patterning the sensing electrodes on the cPI film, the Pt-nRGO fiber was electrically connected between the two electrodes to measure resistance changes.
Humidity sensing properties were investigated by measuring the resistance transitions of Pt-nRGO fibers on a flexible cPI substrate at different relative humidity (RH) levels. The response of the sensors was calculated as ((R
H–R
D)/R
D (%)), where R
H and R
D are the resistance upon exposure toward humid air (i.e., 6.1–99.9% RH) and baseline dry air (i.e., 2.6% RH), respectively. The pristine nRGO fiber exhibited responses of 0.27% at 6.1% RH and 3.53% at 66.4% RH. The Pt-nRGO fiber exhibited improved humidity responses of 0.32% at 6.1% RH and 4.51% at 66.4% RH. The improved humidity sensing properties of Pt-nRGO were mainly attributed to the uniform functionalization of Pt with a particle size of ~2 nm through catalytic water dissociation
[50]. The Pt-nRGO fiber was integrated with a portable sensing module to demonstrate its applicability for the real-time and on-site detection of humidity changes under direct exposure to human exhaled breath (
Figure 2c). Consistent response transitions of 0.86% were observed after repetitive injections of exhaled breath to the sensor for 2 s (
Figure 2d). The stable sensing property of Pt-nRGO was mainly attributed to the favorable adsorption of water molecules owing to the presence of numerous defect sites at the domain boundary of nRGO and the catalytic effect of Pt NPs by dissociation of water molecules. Because of its unique fibrous structure and outstanding humidity sensing properties, Pt-nRGO can be applied for the detection of biomarkers in exhaled breath.
Figure 2. (
a) Schematic illustration of the synthesis of a GO fiber via wet spinning. (
b) SEM image of Pt-nRGO fiber after optothermal sintering upon IPL irradiation. (
c) Exhaled breath injection to the Pt-nRGO fiber sensor integrated with a portable sensing module. (
d) Real-time response transitions during breath humidity monitoring by using the sensing module. Reproduced with permission from Ref.
[46] Copyright (2018), Wiley-VCH. (
e) SEM image of the CNT fiber synthesized via wet spinning. (
f) IR image of a CNT fiber-cPI film as a heater under an applied voltage of 1.2 V. (
g) SEM image of an RGO fiber synthesized via wet-spinning. (
h) Camera image of an all-carbon fiber-based sensor fabricated by the integration of an RGO fiber on a CNT fiber-cPI film with the schematic image of the cross-sectional structure. (
i) Resistance transitions of an all-carbon fiber-based sensor at different operating temperatures (applied voltages). Reproduced with permission from Ref.
[51] Copyright (2019), Elsevier.
Another promising application of 1D graphene fibers is environmental monitoring through the on-site detection of toxic gases such as NO
2. However, graphene-based sensing layers suffer from incomplete recovery and drift in baseline resistance after exposure to NO
2 as a result of the irreversible recovery process. To achieve reversible NO
2 sensing, a flexible heating substrate was prepared by embedding carbon nanotube (CNT) fibers in a cPI film and integrating it with a graphene fiber
[51]. Continuous CNT fibers were synthesized by the wet-spinning process, in which purified CNT powder dispersed in chlorosulfonic acid was ejected through a syringe nozzle in a coagulation bath. The CNT fiber exhibited a 1D structure with preferentially aligned CNTs along the axial direction (
Figure 2e). A CNT fiber-embedded cPI (CNT fiber-cPI) film was fabricated by dispersing CNT fiber networks in PAA followed by the imidization process. The heating property of a CNT fiber-cPI heater was characterized by applying a voltage of 0–1.2 V to the CNT fiber-cPI film. Voltage-dependent current transitions were observed with an increase in the film temperature. The infrared image clearly shows the heating property of the CNT fiber-cPI heater with an operating temperature of 90.5 °C at an applied voltage of 1.2 V (
Figure 2f).
For the sensing layer, RGO fibers were prepared by the wet-spinning process followed by thermal reduction. GO fibers were first produced by the wet-spinning process, similar to the synthesis of CNT fibers. Subsequently, heat-treatment was performed at 900 °C in a reducing atmosphere (H
2/N
2, 4%/96%) for 2 h to form RGO fibers. The continuous fibrous structure of RGO was maintained with RGO sheets aligned on the surface (
Figure 2g). The RGO fiber was deposited on a CNT fiber-cPI film to produce an all-carbon fiber-based sensor (
Figure 2h).
The sensing property of the all-carbon fiber-based sensor was investigated toward NO
2 in the concentration range of 1–20 ppm under different operating temperatures controlled by the CNT fiber-cPI heater. (
Figure 2i). Although the RGO fibers showed a noticeable response to 20 ppm NO
2 at room temperature, the recovery was negligible, resulting in a severe drift in the sensor signal. In addition, the resistance changes of the RGO fibers were negligible at concentrations below 5 ppm at room temperature. On the other hand, further improved response and recovery properties were achieved when the operating temperature was increased to 100 °C (1.2 V). The theoretical detection limit was calculated to be 814 ppb at 100 °C, implying that the all-carbon fiber-based sensor can potentially detect NO
2 at sub-ppm levels.
To quantitatively analyze the reversible NO
2 reaction and recovery processes, adsorption and desorption kinetics were evaluated by calculating the reaction rate constants, i.e., the desorption rate constant (k
des) and adsorption rate constant (k
ads), based on the following equations
[51][52][53][51,52,53]:
(1)
(2)
where S
0 is the response when the analyte gas is removed, S
max is the maximum response toward the analyte gas, and C
a is the concentration of the analyte gas. A relatively low adsorption rate constant (k
ads = 2.48 × 10
−2 ppm
−1 s
−1) was obtained at room temperature. Moreover, the negative desorption rate constant (k
des = −1.34 × 10
−3 s
−1) indicates negligible recovery upon exposure to air at room temperature. On the other hand, a 2.17-fold increase in response kinetics (k
ads = 5.37 × 10
−2 ppm
−1 s
−1) was achieved by increasing the operating temperature to 100 °C. In particular, substantially improved recovery kinetics were achieved with a 9.22-fold enhancement in the desorption rate constant (k
des = 8.85 × 10
−3 s
−1) at 100 °C. This work paves the way for the development of next-generation chemical sensors using unique carbonaceous fibers as a sensing layer, as well as a heating element for the detection of toxic chemicals with improved reversibility.
The use of multi-compositional 1D structures is an effective way to improve the gas-sensing performance
[54]. Incorporating heterogeneous sensing materials that combine metal oxides on a conductive carbon framework can facilitate the development of high-performance gas sensors through the activation of the physical/chemical adsorption properties of gas species
[55][56][55,56]. Jang et al. fabricated porous RGO fibers functionalized with WO
3 NRs by employing wet-spinning and solution-based self-assembly processes
[57]. The formation of abundant pore sites on the GO fiber is advantageous for improving the gas response through the promotion of gas penetration and the acceleration of the surface reaction. Thus, tunicate cellulose nanofibers (TCNFs) were prepared by forming porous GO fibers
[58]. During the wet-spinning process, TCNF and GO were wound into a fibrous structure (TCNF-GO) by exploiting the LC properties in an aqueous solution. As a result, a TCNF-GO fiber with a unique wrinkled surface morphology and well-distributed mesopores was obtained (
Figure 3a). To form WO
3 NRs on the porous RGO fiber (porous WO
3 NRs-RGO), the solution-based self-assembly process was performed by inducing the adsorption of a tungsten precursor on a hydrophilic TCNF, resulting in the uniform distribution of the tungsten precursor on the TCNF-GO fiber
[59]. After heat-treatment in an argon atmosphere at 700 °C, WO
3 NRs were grown on RGO fibers with a mean width of 197 nm (
Figure 3b).
Gas-sensing characterization of the WO
3 NRs-RGO fiber was performed at 100 °C toward 5 ppm NO
2, which revealed a high response (|R
gas–R
air|/R
air × 100 (%)) of 9.67%. In addition, notable selectivity toward NO
2 was confirmed with minor responses (<2.45%) toward other interfering gases such as ethanol (C
2H
5OH), acetone (C
3H
6O), toluene (C
7H
8), hydrogen sulfide (H
2S), and nitrogen monoxide (NO). The porous WO
3 NRs-RGO fiber was integrated with a wristband-type sensing module to demonstrate its applicability in wearable sensors (
Figure 3c). After the injection of 20 ppm NO
2 for 10 cycles, consistent and reversible NO
2 sensing properties were obtained with a response range of 2.25–2.75% at room temperature (
Figure 3d). The improved NO
2 sensing performance of the porous WO
3 NRs-RGO fiber was mainly attributed to the heterojunction effect between the WO
3 NRs and RGO fibers facilitating an effective surface reaction and the charge transduction properties
[60].
Sacrificial templates can be utilized to form porous nanostructures and to transport catalytic NPs to the sensing layer. In particular, well-dispersed catalytic NPs with multiple compositions can be synthesized by encapsulating them in a sacrificial template. Kim et al. proposed a new approach to synthesize Pt-based bimetallic catalysts (PtM, M = Pd, Ru, and Ni) on mesoporous WO
3 NFs by employing the encapsulating route by using apoferritin protein nanocages
[61]. Highly dispersed bimetallic PtM NPs were obtained by the reduction of both Pt and metal (Pd, Ru, Ni) ions in the apoferritin hollow nanocage (PtM-apo), resulting in average particle size of less than 3 nm. The high-resolution TEM image of PtPd NPs showed an interplanar distance of 2.21 Å, implying the formation of an intermetallic PtPd compound (
Figure 3e). Elemental distribution of PtM NPs was confirmed by energy-dispersive X-ray spectroscopy (EDS) mapping analysis; overlapping images for both Pt and Pd elements were observed for PtPd-apo (
Figure 3f). On the other hand, PtNi-apo showed a scattered elemental distribution as a result of the difference in the reduction rate between Pt and Ni, leading to the increased size of PtNi-apo compared to that of PtPd-apo (
Figure 3g).
The electrospinning process was performed to form WO
3 NFs functionalized with PtM NPs (PtM-WO
3 NFs) (
Figure 3h). An electrospinning solution was prepared by dissolving tungsten precursor ((NH
4)
6H
2W
12O
40·xH
2O) and polyvinylpyrrolidone (PVP) in deionized (DI) water followed by the homogeneous dispersion of PtM-apo NPs to obtain the nanofibrous composite 1D structure of W precursor/PVP/PtM-apo. After heat-treatment at 600 °C, porous WO
3 NFs functionalized with catalytic PtM NPs were obtained as a result of the decomposition of protein shells and the transfer of PtM NPs onto WO
3 NFs.
Gas-sensing properties of the pristine WO
3 NFs, Pt-WO
3 NFs, and PtPd-WO
3 NFs toward acetone were evaluated in the concentration range of 1–5 ppm at 300 °C. The gas response of PtPd-WO
3 NFs (R
air/R
gas = 97.5) was substantially improved as compared to those of the pristine WO
3 NFs (R
air/R
gas = 4.3) and Pt-WO
3 NFs (R
air/R
gas = 24.9) toward 1 ppm acetone at 300 °C (
Figure 3i). In addition, the PtNi-WO
3 NFs exhibited a drastically improved gas response of 340 toward 1 ppm H
2S at 300 °C. The drastic improvement in the H
2S sensing performance was mainly attributed to the dual catalytic effect of PtNi-WO
3 NFs induced by the phase separation between Pt and NiO after the calcination process. The PtPd-WO, PtRu-WO, and PtNi-WO
3 NFs were combined as a sensor array to analyze cross-selectivity and exhaled breath patterns. Simulated exhaled breath composed of healthy human breath containing 1 ppm of acetone and H
2S was exposed to a sensor array to demonstrate its applicability for the diagnosis of diabetes and halitosis, respectively. As a result, separated patterns depending on the exhaled breath composition were obtained by principal component analysis (PCA), which verified the applicability of PtM-WO
3 NFs for non-invasive diagnosis through the detection of exhaled breath biomarkers (
Figure 3j).
Figure 3. SEM images of (
a) TCNF-GO and (
b) porous WO
3 NRs-RGO fibers. (
c) Digital image of a portable sensing module loaded with porous WO
3 NRs-RGO fibers. (
d) Real-time NO
2 sensing property using a portable sensing module. Reproduced with permission from Ref.
[57] Copyright (2019), American Chemical Society. (
e) High-resolution TEM image of PtPd-apo NPs. EDS elemental mapping images of (
f) PtPd-apo NPs and (
g) PtNi-apo NPs. (
h) Schematic illustration of the electrospinning process for the synthesis of mesoporous WO
3 NFs functionalized with PtM NPs by the apoferritin-encapsulating method. (
i) Sensing properties of pristine WO
3 NFs, Pt-WO
3 NFs, and PtPd-WO
3 NFs toward acetone in the concentration range of 1–5 ppm at 300 °C. (
j) Pattern recognition of exhaled breath using sensor arrays, demonstrating their applicability for non-invasive POCT for diabetes and halitosis diagnosis. Reproduced with permission from Ref.
[61] Copyright (2017), Wiley-VCH.
The formation of porous and hollow structures can offer high gas permeability and accelerate the surface reaction
[62][63][64][62,63,64]. A new synthesis strategy was proposed by aligning 1D nanostructures on a flexible substrate
[65]. Hollow nanowires (HNWs) of Pd–Ag composite were synthesized by lithographically patterned nanowire electrodeposition (LPNE) and the subsequent galvanic replacement reaction (GRR) on a flexible cPI film for a reversible hydrogen (H
2) reaction. The aligned Ag NWs were formed on the cPI film attached to a glass substrate by using the LPNE method (
Figure 4a). Specifically, the Ni film was deposited by thermal evaporation as an etch mask during the patterning process followed by spin-coating of the photoresist to form a line pattern. Next, the sample was immersed in an etchant solution to form a line pattern of Ni by undercut etching below the photoresist while forming trenches. Electrodeposition was performed to form Ag NWs on the surface of Ni using the trenches as a template followed by the removal of the photoresist and Ni. To induce the transformation of Ag NWs to Pd-functionalized Ag HNWs (Pd@Ag HNWs), the GRR was performed by immersing the electrodeposited Ag NWs into the aqueous Pd precursor for a certain duration. SEM analysis revealed the optimum GRR time, wherein well-aligned Pd@Ag HNWs were obtained after 17 h (
Figure 4b). A porous structure was formed on the surface of the Pd@Ag HNWs during the GRR (
Figure 4c). In addition, the Pd@Ag HNWs with the continuous hemitubular structure were obtained owing to the standard reduction potential difference between Pd and Ag, resulting in the dissolution of Ag NWs and the subsequent growth of metallic Pd (
Figure 4d). XPS revealed the formation of the Pd–Ag alloy during the replacement reaction.
Figure 4. (
a) Schematic illustration of Pd@Ag HNWs on a cPI film attached to a glass substrate. SEM images of the (
b,
c) Pd@Ag HNWs after the GRR for 17 h, (
d) overturned Pd@Ag HNWs with a magnified image in the inset, and (
e) grid-type NWs composed of Pd@Ag HNWs and Au NWs. (
f) Resistance transitions of the heterogeneous Pd@Ag HNWs on a flexible cPI substrate toward 900 ppm H
2 in flat and bent states. (
g) The transmittance of the heterogeneous NWs composed of Pd@Ag HNWs and Au NWs. Reproduced with permission from Ref.
[65] Copyright (2017), American Chemical Society.
3. Ion Sensors
The development of innovative ion sensor systems, including sensing materials, sensor substrates, and signal transduction techniques, enables real-time analysis through the rapid detection of analyte species, minimization of sensing platforms, and quantitative analysis of ion concentrations
[66][96]. Advanced ion sensors can be integrated with IoT devices for developing portable and wearable sensing platforms
[67][97]. Particularly, wearable sensing platforms have been developed for the analysis of biofluids, including sweat, considering their major advantages such as high efficiency for non-invasive healthcare monitoring and POCT
[68][69][98,99].
Anion detection is gaining considerable attention in various fields, including healthcare, environmental monitoring, and biotechnology. For example, acetate (AcO
−) is a metabolic switch that controls the rate of bacterial cell growth. In an abundant nutrient environment, bacterial cells such as
Escherichia coli (
E. coli) grow rapidly and excrete AcO
− [70][71][72][100,101,102]. The bacterial cells switch to a slower growth rate when their nutrients are depleted in the environment to enhance survival. The accumulation of AcO
− can inhibit cell growth and lower the productivity of recombinant proteins (e.g., synthetic insulin). Moreover, chloride (Cl
−) in sweat is an important biomarker for the diagnosis of cystic fibrosis
[73][103]. Increased Cl
− concentration in the range of 60–150 mM in sweat is generally observed in cystic fibrosis patients, whereas the normal Cl
− concentration range of a healthy individual is 10–40 mM
[74][104].
Various receptors have been synthesized to detect anions, and their binding affinities toward specific anions have been evaluated. There has been particular interest in the design of receptor structures using dual-hydrogen bond donors such as urea, thiourea, deltamide, squaramide, and croconamide, considering their geometrical uniqueness for the binding of halides and Y-shaped oxoanions forming stable six- and eight-membered chelated structures, respectively
[75][76][105,106]. Improvement in the anion-binding affinities of dual-hydrogen bond donors has been achieved by modulating
N,
N-substitutional functional groups. The anion-binding behavior of receptors comprising dual-hydrogen bond donors was characterized either by hydrogen bond interactions or deprotonation upon the injection of anions, depending on the acidity of the receptors.
Various signal transduction techniques have been employed to understand the anion-binding behavior, such as those utilizing optical, magnetic, and electrochemical signals. Among the electrochemical signal transduction techniques, chemiresistive-type anion sensors have attracted considerable attention because of their ability for the real-time detection of anions with rapid screening and potential for integration with wireless sensing modules (
Table 12).
Recently, multiplexed chemiresistive anion sensors have been developed for the detection of AcO
− facilitating deprotonation of dual-hydrogen bond donors and electrical transduction using single-walled carbon nanotubes (SWCNTs)
[77][107]. To fabricate the anion sensor, poly(4-vinylpyridine) (P4VP)-wrapped SWCNTs (P4VP-SWCNT) were patterned by spray-coating method, followed by the non-covalent functionalization of selectors composed of squaramide-based dual-hydrogen bond donors (
Figure 58a). Specifically, a homogeneous dispersion of SWCNTs was prepared in
N,
N-Dimethylformamide (DMF) by dissolving P4VP and wrapping the SWCNTs. To prepare the sensing substrate, parallel Au electrodes were patterned on a glass substrate by depositing Au/Cr layers using a thermal evaporator. Subsequently, the glass substrate was treated with 3-bromopropyltrichlorosilane to form bromo alkyl chains on the surface. The mechanically stable P4VP-SWCNT composite was anchored on a surface-treated glass substrate by a quaternization reaction, wherein SWCNT-wrapped P4VP was covalently linked to the surface by the reaction between the pyridyl groups of P4VP and the bromo alkyl chains on the glass substrate. To induce selective anion-binding interactions, squaramide-based selectors were functionalized on the P4VP-SWCNT with different electron-withdrawing 3,5-bis(trifluoromethyl)benzyl (
1) and 3,5-bis(trifluoromethyl)phenyl (
2) groups (
Figure 58a). The model structures of (
1) and (
2) were synthesized by
N,
N-substitution of squaramide with cationic moieties (e.g., pyridinium) and electron-withdrawing groups to systemically investigate the binding affinities toward various anions such as AcO
−, Cl
−, bromide (Br
−), and nitrate (NO
3−).
The anion-binding properties of (
1) and (
2) were evaluated by UV-vis titrations upon the addition of AcO
− in dimethyl sulfoxide (
Figure 58b–c). For the model selector (
1), minor shifts in the absorption band at 292 nm were observed upon the addition of AcO
− up to 1 equivalent. A binding stoichiometry of 1:1 was confirmed by the Job curve, implying a hydrogen bond interaction between AcO
− and (
1). For (
2), an increased absorption band at 386 nm and decreased absorption bands at 280, 325, and 343 nm were observed upon the addition of up to 1 equivalent AcO
−. The characteristic absorption spectra of (
2) indicate the occurrence of hydrogen bond interactions between AcO
− and (
2) with 1:1 binding stoichiometry at a low concentration (<1 equivalent) followed by the deprotonation of (
2), resulting in the formation of a hydrogen-bond self-complex ((H(AcO)
2)
−) with 1:2 binding stoichiometry. The UV-vis titrations of (
1) and (
2) exhibited minor changes toward Cl
−, Br
−, and NO
3−, which confirmed the occurrence of weak hydrogen bond interactions.
The anion-sensing properties of functional P4VP-SWCNTs with different electron-withdrawing groups, i.e., P4VP-(
1)-SWCNT and P4VP-(
2)-SWCNT, were evaluated for various anions such as AcO
−, Cl
−, Br
−, and NO
3−. A baseline solution of 10 μL acetonitrile was injected to establish the baseline resistance before the addition of the analyte solution. After stabilizing the sensor resistance, a 2 μL solution containing the target anion was injected to measure the resistance transitions. The sensor response was defined as the normalized resistance, i.e., (R–R
0)/R
0 (%), where R and R
0 are the resistances upon the addition of the analyte solution and baseline solvent, respectively. The results revealed that P4VP-(
1)-SWCNT exhibited a response of 7.34% toward AcO
− at 16.7 mM, followed by Cl
− > Br
− > NO
3−. An approximately 16-fold higher response was achieved using P4VP-(
2)-SWCNT with a response of 120.27% upon the addition of 16.7 mM AcO
−. In terms of the selectivity of P4VP-(
2)-SWCNT, the highest response was obtained with AcO
− followed by Br
− > Cl
− > NO
3−.
Real-time wireless anion sensing was demonstrated using P4VP-(
2)-SWCNT by integrating an anion sensor with a wireless sensor module (
Figure 58d). The resistance changes were measured using the sensing module, and the sensing data were transmitted to a smartphone through near-field communication (NFC). Increasing response transitions were observed by increasing the AcO
− concentrations in the range of 0.17–83.33 mM (
Figure 58e). The detection limit was 0.17 mM with a response of 12.39%. The resistance transitions upon the addition of AcO
− were mainly attributed to the internal charge transfer of (
2) induced by the deprotonation of the squaramide. Increasing resistance transitions resulted from the negatively charged selector (
2) after deprotonation, which traps hole carriers in the SWCNTs. The chemiresistive-sensing platform enables the real-time wireless anion detection of AcO
− by integration with an IoT sensing module.
Chemiresistive ion sensors using SWCNTs with different functional components can be employed for the detection of different ionic species such as proton (H
+). The development of pH sensors by monitoring H
+ concentrations is important for applications in healthcare systems and for water quality monitoring. For example, the normal pH of the sweat of a healthy person is 4.0–6.8, whereas an increased pH level of >9 is observed in patients with cystic fibrosis
[78][79][108,109]. Additionally, pH values can indicate exercise intensity and dehydration levels
[80][110]. In this regard, the pH level of individuals is closely related to their health conditions. In terms of monitoring pH in the environment, lowering the pH levels in seawater results in ocean acidification, threatening marine organisms that use calcium carbonate for their structural components
[81][111]. Therefore, simple and portable pH measurement systems with wireless data transmission modules must be developed for the continuous monitoring of health and environmental conditions.
A wireless pH sensing system was demonstrated by facilitating a screen-printed SWCNT-Nafion nanocomposite on a flexible PI film
[82][112]. The SWCNT was mixed with Nafion-117 at a concentration of 5%, which is the optimal condition for the screen-printing process. Nafion is composed of a hydrophobic backbone and hydrophilic side chains with sulfonic acid moieties, resulting in high proton conductivity (
Figure 58f)
[83][84][113,114]. The SWCNT-Nafion nanocomposite with a thickness of 40 μm was screen-printed on the PI substrate followed by heat-treatment at 100 °C for 10 min in the air (
Figure 58g). A polydimethylsiloxane (PDMS) layer was attached to the top of the SWCNT-Nafion nanocomposite to protect the electrical contacts from pH buffer solutions.
The material properties and wireless pH sensing performance of the SWCNT-Nafion nanocomposite films were investigated. From the XPS spectra, two major peaks at 283.9 and 290.9 eV were assigned to the carbon–carbon interactions from C–C sp
2 and the carbon–fluorine interactions from CF
2, respectively (
Figure 58h). These peaks are attributed to the binding of the Nafion chains with the SWCNTs. The surface morphology of the SWCNT-Nafion nanocomposite film was investigated by SEM (
Figure 58i). Dense SWCNT networks were formed after coating by the screen-printing method with multiple electrical conducting paths. Real-time wireless pH sensing in a river was demonstrated by integrating the SWCNT-Nafion sensor with a drone (
Figure 58j). The resistance transition was measured by immersing the SWCNT-Nafion sensor in a river and indicated a pH value of 7.5 (
Figure 58k). The measured data were transmitted to a smartphone via wireless communication, enabling water quality monitoring from remote locations. The sensing mechanism revealed that the formation of negatively charged OH
− interacts with C–H bonds from the SWCNT-Nafion nanocomposite, wherein the majority of hole carriers in the SWCNTs are immobilized in a basic environment, leading to an increase in resistivity. On the other hand, H
+ produced in an acidic environment binds to C–O bonds in the SWCNT-Nafion composite, which results in decreased resistivity because hole carriers are donated back to the SWCNTs.
Figure 58. (
a) Schematic illustration of an anion sensor with surface-anchored P4VP-SWCNT composite and anion selectors (1) and (2). UV-vis titrations of selector (
b) (1) ([(
1)] = 4.4 × 10
−5 M) and (
c) (2) ([(
2)] = 4.5 × 10
−5 M) upon the addition of up to 1 equivalent AcO
−. (
d) IoT-based anion-sensing platform composed of a sensor array and a wireless sensing module. (
e) Real-time wireless detection of AcO
− in the concentration range of 0.17–83.33 mM. Reprinted with permission from Ref.
[77][107] Copyright (2019), Wiley-VCH. (
f) Chemical structure of a Nafion. (
g) Camera image of screen-printed SWCNT-Nafion composite on a PI substrate. (
h) XPS spectra and (
i) SEM image of the SWCNT-Nafion composite film. (
j) Real-time wireless pH sensing system by integrating the SWCNT-Nafion film sensor with a drone and transmitting the sensing data to a smartphone. (
k) Real-time wireless pH monitoring of a river. Reproduced with permission from Ref.
[82][112] Copyright (2019), Elsevier.
Table 12. Recent development of chemiresistive ion sensors for IoT applications.
Material |
Response Definition |
Response |
Detection Limit |
Testing Ambient |
Target Ions |
Applications |
Ref. |
CH |
3 |
COO |
− |
- |
[ | 86 | ] |
Recent development of chemiresistive ion sensors for IoT applications.
As a different type of electrochemical ion sensor, potentiometric sensors that facilitate potential differences across selective ion-sensing membranes have been developed for the detection of cationic species integrated with a wireless sensing module for POCT applications. Potentiometric sensors are advantageous because of the simplicity of operation, low power consumption, and their potential for miniaturization
[87][88][89][117,118,119]. Recently, wearable-type potentiometric ion sensors (WPISs) integrated with IoT sensing modules have gained significant attention for their applicability toward the real-time monitoring of ion concentration changes in body fluids for healthcare management, sports performance monitoring, and physiological analysis
[90][91][120,121]. Additionally, they can be employed for the diagnosis of critical nervous disorders and heart failure by monitoring metabolic indicators such as Na
+, K
+, and pH
[92][93][122,123]. The recent development of WPISs in South Korea is summarized in
Table 23 for the detection of Na
+, K
+, and H
+.
Table 2. Recent developments of potentiometric ion sensors for IoT applications.
Material |
Response |
Dynamic Range |
Testing Ambient |
Target Ions |
Response/Recovery Time |
Applications |
Ref. |
SWCNT-P4VP-Squaramide |
ΔR/R0 (%) |
120.27% @ 16.7 mM |
1.7 mM |
Acetonitrile |
CH3 |
PCSC-coated CFT |
60.7 ± 1.5 mV log[Na+]−1 54.8 ± 0.6 mV log[K+]−1 | COO | − |
IoT sensor |
10−1–10−4 M[ |
Body fluid (sweat)77] |
Na | + | , K | + |
10–20 s |
IoT wearable sensor |
[94] |
SWCNT-Nafion |
ΔR/R0 |
~0.2 @ pH 12 |
- |
H2O |
H |
PCSC-coated CFT | + |
58.28 mV/pH |
pH 3.89–10.09 |
Body fluid (sweat) |
HIoT sensor |
+[82] |
5 s |
IoT wearable sensor |
[ | 95 | ] |
SWCNT-P4VP-Thiourea |
ΔR/R0 (%) |
101.9% @ 16.7 mM |
0.17 mM |
Acetonitrile |
CH3COO− |
- |
WO | [ | 85 | ] |
3 NFs/ CI-TPES |
−377.5 mV/pH (With differential amp.) |
pH 6.90–8.94 |
Artificial seawater |
H+ |
- |
Ocean acidification monitoring |
[96] |
SWCNT-P4VP-Croconamide |
ΔR/R0 (%) |
140.91% @ 83.33 mM |
0.17 mM |
Acetonitrile |
Defect-free exfoliated graphene |
54.0 mV log [Na+]−1 |
10−1–10−4 M |
Body fluid (sweat) |
Na+ |
3.6 s |
IoT wearable sensor |
[97] |
MWCNTs– MXene (Ti3C2TX) |
63 mV log [K+]−1 |
1–32 mM |
Body fluid (sweat) |
K+ |
2 s |
IoT wearable sensor |
[98] |
The development of a mechanically robust potentiometric wearable sensing platform is important, considering that the sensor is subjected to constant mechanical stress during human natural activities such as walking, running, and stretching
[99][100][101][102][124,125,126,127]. To address this issue, fibrous wearable sensors with self-healing polymers (SHPs) have been proposed for the autonomous repair of damage
[103][104][105][106][107][128,129,130,131,132]. Yoon et al. developed a wearable sweat sensor for the detection of Na
+/K
+ using SHPs, i.e., poly (1,4-cyclohexanedimethanol succinate-co-citrate) (PCSC)-coated carbon fiber thread (CFT) electrodes
[94][133]. The self-healing polymer can be restored with >97.0% healing efficiency within 30 s at room temperature (
Figure 69a).
Figure 69. (
a) Schematic illustrations and photographic images of the self-healing process of PCSC-coated CFT electrodes. (
b) Schematic illustration of the PCSC-coated K
+ ISE, reference electrode, and Na
+ ISE. (
c) Application of the self-healing ISE to the flexible ion-sensing platform, communicating with a wireless sensing device. Data acquisition from a headband-shaped sensor. (
d) Simultaneous data acquisition of Na
+ and K
+ from sweat using the sensor platform during exercise. Cutting and healing processes occurred during signal collection. Reproduced with permission from Ref.
[94][133] Copyright (2019), American Chemical Society.
4. Biosensors
Innovations in the development of biosensors integrated with biological elements and signal transducers enable the development of a new generation of sensor systems for POCT with rapid and precise detection of biological signals. Flexible and wearable sensor systems integrated with IoT sensing platforms have been developed to detect various biomolecules in the human body, such as glucose, lactate, uric acid, and bacteria (e.g., pathogenic
Escherichia coli)
[108][109][110][155,156,157]. In particular, novel glucose sensors are gaining considerable attention worldwide because of their applicability in the non-invasive diagnosis of diabetes mellitus through continuous glucose monitoring (CGM)
[111][112][113][158,159,160]. Early diagnosis of diabetes by monitoring glucose levels is of significant importance, considering that the total global diabetes population is expected to increase by over 50% in 2045 compared to the estimated number of diabetes patients worldwide in 2017
[114][161]. Patients with diabetes experience uncontrolled blood glucose levels as a result of chronic hyperglycemia, causing various diabetic complications such as blindness, nerve damage, cardiovascular disease, and kidney failure
[115][162]. Therefore, adequate medical treatment and prevention of diabetes should be achieved by continuous real-time monitoring of blood glucose levels.
Electrochemical glucose sensors have been widely utilized by facilitating enzymatic reactions for CGM
[112][159]. In particular, the glucose oxidase (GO
x) enzyme has been commonly employed owing to several advantages such as high specificity toward glucose, stability over various pH levels, and temperature changes
[116][163]. The basic principle of glucose sensors using GO
x is based on the oxidation of glucose via an enzymatic reaction that produces gluconic acid and hydrogen peroxide (H
2O
2) in the presence of oxygen, as shown in the following reaction
[109][156]:
Toward the development of enzymatic glucose sensors using GO
x, three generations have been established depending on the mechanism of charge transfer to the sensing electrode
[109][111][156,158]. The first generation of glucose sensors indicates the amount of glucose oxidation as a result of an enzymatic reaction, which is monitored by measuring either oxygen consumption or H
2O
2 production. The first-generation glucose sensors exhibit major advantages such as simplicity and potential for miniaturization; thus, they can be applied for in vitro and in vivo clinical trials
[117][164]. However, a high overpotential for the detection of H
2O
2 causes side reactions of electroactive species, resulting in low selectivity toward the target analyte. The second generation of glucose sensors involves the use of redox mediators with GO
x, wherein the mediators interact directly with enzymes and an electrical current signal is generated upon the addition of glucose as a result of the redox reaction of the mediator. For the third generation of GO
x-based glucose sensors, electron transfer occurs by direct interaction between the enzyme and the electrode without incorporating mediators. Generally, engineered enzymes are utilized to combine the electrode and GO
x through structural modification, resulting in direct electron exchange. For example, GO
x enzymes are coupled with porous polymeric membrane electrodes or nanostructured carbon nanotube electrodes to facilitate electron transfer
[118][119][120][121][165,166,167,168].
Kang et al. demonstrated a wearable glucose-sensing system using GO
x-Nafion-composite-functionalized SWCNTs, which can be categorized as a third-generation GO
x-based glucose sensor
[122][169]. The multilayered structure of GOx-Nafion-composite-functionalized SWCNTs on a flexible substrate was achieved by an all-solution process (
Figure 713a). Specifically, a thin layer of PI with a thickness of 30 μm was coated on a Si wafer as a substrate, followed by the deposition of 1 μm of poly(methyl methacrylate) (PMMA) by spin-coating. Subsequently, the substrate was immersed in a 3-(aminopropyl)triethoxysilane (APTES) solution to form amine groups on the surface. A dispersion of SWCNTs (length ranging from 100 nm to 4 μm; diameter of 1.2–1.7 nm) in 1,2-dichlorobenzene (1 mg/100 mL) was deposited through spray-coating onto the APTES-modified PMMA/PI/Si substrate having a thickness of 3–7 nm followed by annealing at 150 °C for 30 min. Thus, dense SWCNT networks were formed as a result of Coulombic interactions between the SWCNTs and the amine groups from the APTES layer. Finally, a composite solution of GO
x and Nafion-117 was covered on the SWCNT networks through spin-coating. The composite layers were detached from the Si substrate resulting in a flexible and wearable glucose sensor, which can be directly attached to the human skin to monitor glucose concentration using a smartphone in real-time (
Figure 713a,b). A wearable glucose sensor system was established by integrating a small glucose sensor (1 cm × 1 cm in dimension) and an armband-type sensing module to transmit the sensing signal to a smartphone (
Figure 713c,d).
Material characterization and glucose-sensing performance of the fabricated sensor were investigated (
Figure 713e–g). The XPS survey analysis confirmed the surface functionalization of the SWCNT networks with the GO
x-Nafion composites, wherein peaks related to fluoride, oxygen, and sulfur were observed as a result of surface functionalization (
Figure 713e). On the other hand, the XPS survey spectrum of pristine SWCNTs exhibited no relevant peaks of GO
x-nafion composites. Real-time wireless glucose-sensing properties of the wearable SWCNT-based glucose sensor systems were evaluated by monitoring the response transitions defined by A/A
0, where A
0 and A are the initial current before exposure to glucose and measured current after the injection of glucose, respectively. The results revealed that there is a sudden increase in the current of the SWCNTs functionalized with GO
x-Nafion composites upon exposure to 50 μM glucose, whereas there were no changes in the current signal from the pristine SWCNTs (
Figure 713f). The current response transitions upon successive injection of glucose were investigated in the range of 50 μM–1 mM (
Figure 713g). Increasing current responses for the SWCNT-based glucose sensor functionalized with the GO
x-Nafion composite were observed with continuously increasing glucose concentrations. The glucose-sensing mechanism is based on the conductance of SWCNT networks affected by the enzymatic oxidation of glucose by GO
x. The fundamental principle of glucose oxidation can be explained by the formation of oxidized flavin adenine dinucleotide (FAD) as a sub-unit of the GO
x enzyme from the reduced form of FAD (i.e., FADH
2), while catalytically oxidizing glucose
[123][170]. The increasing current upon the injection of glucose is mainly attributed to the direct electron transfer to the SWCNT networks during the oxidation of FAD
[124][171].
Various flexible biosensor platforms for the detection of biological analytes have been developed on flexible substrates and applied for the point-of-care (POC) diagnosis
[125][126][172,173]. For example, a flexible biosensor composed of a multilayered GO
x/gold/MoS
2/gold nanofilm on a PI substrate was demonstrated to be applicable for glucose detection
[126][173]. The multilayer structure was fabricated by sputtering gold on the PI film and subsequently depositing MoS
2 NPs through the spin-coating method. The gold sputtering process was performed again to form a gold/MoS
2/gold nanofilm on a PI substrate with the dimension of 2.5 × 20 mm. To induce glucose-sensing properties, GO
x was immobilized on a gold surface assisted by a chemical linker. The amperometric glucose-sensing result of the GO
x/gold/MoS
2/gold nanofilm revealed that a rapid increase in the current signal was obtained upon the addition of glucose with a limit of detection of 10 nM. The improved glucose-sensing response was mainly attributed to efficient electron transfer by the MoS
2 NPs during catalytic glucose oxidation.
The development of a biosensing platform composed of a paper substrate is advantageous considering its major advantages such as simplicity of fabrication, low cost, and large-scale production of sensor devices
[127][174]. Flexible biosensors with scalable and cost-effective strategies have been demonstrated using a disposable paper substrate. For example, a waste newspaper was employed as a sensor substrate for the detection of pathogenic
Escherichia coli O157:H7 (
E. coli O157:H7) using an electrochemical measurement technique
[125][172]. The disposable paper was coated with parylene C (P-paper) to enhance its mechanical properties and increase its hydrophobicity while maintaining its porous nature
[128][175]. After patterning the sensing electrodes on the P-paper, a self-assembled capture probe monolayer, i.e., single-strand probe DNA (ssDNA), was immobilized on a sensing electrode, followed by the formation of a 6-mercapto-1-hexanol (MCH) monolayer to block nonspecific binding to the bare gold electrode. Subsequently, a hybridization reaction was conducted by injecting synthetic cDNA or denatured amplicons of
E. coli O157:H7 as a model foodborne pathogen (
Figure 713h). CV and EIS were performed to investigate the step-by-step assembly process and the target cDNA detection capability. The CV characteristics of the aqueous 5 mM Fe(CN)
63−/4− electrolyte solution revealed that the peak current was significantly decreased with an increase in peak-to-peak separation (Δ
EP) from 110 mV for the bare Au electrode to 310 mV after the immobilization of the ssDNA probe and blocking with the MCH monolayer (
Figure 713i). Further decreased peak current and increased Δ
EP (330 mV) were achieved after hybridization with the target cDNA. EIS further confirmed the cDNA detection capability at different concentrations using P-paper-based sensors in the presence of Fe(CN)
63−/4− as an indicator (
Figure 713j). Nyquist plots revealed gradually increased charge transfer resistance (
Rct) upon increasing the target cDNA concentration. This result indicates binding between the ssDNA probe and cDNA, which results in a negatively charged surface leading to the attenuation of electron transfer.
Figure 713. (
a) Schematic illustration of a wearable SWCNT-based glucose sensor fabricated by an all-solution process. Camera images of (
b) a wearable SWCNT-based glucose sensor on a finger and (
c) integrated with a wearable sensing module. (
d) Wearable glucose sensor system integrated with an IoT-based sensing module to transmit glucose-sensing data to a mobile device. (
e) XPS spectra analysis to confirm the functionalization of the GO
x-Nafion composite on an SWCNT film. (
f) Real-time glucose-sensing property of pristine SWCNT and GO
x-Nafion-composite-functionalized SWCNT upon exposure to 50 μM of glucose. (
g) Real-time response changes of GO
x-Nafion-composite-functionalized SWCNT upon successive addition of glucose ranging from 50 μM to 1 mM. Reprinted with permission from Ref.
[122][169] Copyright (2019), Elsevier. (
h) Disposable-paper-based electrochemical sensors after coating parylene C (P-paper) and electrodes for the detection of foodborne pathogens (i.e., cDNA of
E.
coli O157:H7). (
i) CV curve to investigate the step-by-step assembly process of ssDNA probe immobilization, MCH blocking monolayer formation, and cDNA hybridization. (
j) Nyquist plots of the paper-based sensor upon exposure to different concentrations of target cDNA. Reprinted with permission from Ref.
[125][172] Copyright (2016), American Chemical Society.
As a different type of transduction mechanism, colorimetric sensing mechanism has been utilized to detect biomolecules and viruses because of their simple visual readout and their capability to rapidly screen multiple analytes with high portability
[129][130][131][132][133][134][176,177,178,179,180,181]. Several studies have been conducted to fabricate colorimetric biosensors using a paper substrate paired with a smartphone-based reader for application in POCT
[135][136][137][138][139][182,183,184,185,186]. A paper/soluble polymer hybrid-based biosensing platform was developed for the diagnosis of myocardial infarction by detecting human cardiac troponin I (cTnI) as a standard biomarker
[135][182]. Among the various biosensing platforms for POCT applications, lateral flow assays (LFAs) are the most widely used because of their major advantages such as affordability, simplified device architecture, user-friendliness, ability for rapid detection, robustness, and long shelf life (~2 years) under ambient conditions
[139][140][141][142][186,187,188,189]. However, because of the relatively low sensitivity of conventional LFAs, they cannot be effectively applied for biomarker detection in the concentration as low as sub-ng/mL. To overcome this limitation, a paper-based LFA with signal amplification (i.e., signal-amplification-based LFA) was proposed to facilitate biochemical reactions to further enhance sensitivity and promote quantitative analysis
[143][144][190,191]. To this end, low-cost and mass-produced batch-type test strips were prepared to analyze cTnI, incorporated with a smartphone-based reader for high-performance POCT. The paper/polyvinyl alcohol (PVA) hybrid was patterned by dispensing the PVA solution on nitrocellulose (NC) membrane, which plays a key role in programmable fluid control and automated fluid switching (
Figure 814a). The test proceeds with an assay followed by a signal readout using a smartphone. The assay was performed by the injection of a sample solution containing a cTnI biomarker to induce immunoreaction and a reagent solution to activate the amplification reaction within 20 min (
Figure 814b). The mixture fluid injected through a reagent pad gradually dissolved the patterned PVA barrier, resulting in fluid switching from the sample fluid to the amplification fluid (
Figure 814c). As a result, the test platform realized automated signal amplification reactions at the test and control lines. Various amplification techniques have been demonstrated such as Au-ion amplification, wherein gold ions (Au
3+) were reduced to Au NPs in the presence of a reducing agent (H
3NO), thereby generating amplified colorimetric signal changes. The enhanced colorimetric signal was proportional to the amount of reduced Au NPs, which were formed after the immunocomplex reaction. The intensity of color changes was measured using a smartphone reader after 20 min of the assay (
Figure 814d). The result revealed excellent analytical sensitivity with a detection limit of 0.92 pg/mL cTnI and a coefficient of variation of <10% in serum or plasma samples comparable to those of commercially available standard analyzers, thereby demonstrating its potential application in POCT systems.
Figure 814. (
a) Dispensing of PVA on a nitrocellulose (NC) membrane for the LFA test platform with SEM images. (
b) LFA test process by the injection of sample and reagent solutions. (
c) Schematic illustration of colorimetric Au-ion amplification facilitating automated reaction/fluid switching mechanism by dissolving the PVA barrier. (
d) Colorimetric signal readout using a smartphone. Reprinted with permission from Ref.
[135][182] Copyright (2020), American Chemical Society. (
e) Schematic illustration of the mechanism of the colorimetric urea biosensors, generation of NH
3 by an enzymatic reaction between urea and urease, and pH-responsive reduction of Ag
+ ions to Ag NPs by tannic acid. (
f) Schematic illustration of the fabrication of a colorimetric urea biosensor. (
g) Analysis of colorimetric urea biosensor based on the calculated RGB ratio at different urea concentrations. (
h) Smartphone-assisted RGB ratio measurement in the urea concentration range of 0–500 mM. Reprinted with permission from Ref.
[136][183] Copyright (2021), Elsevier.