From a chemical point of view, bitumen is defined as a viscous viscoelastic liquid (at room temperature) consisting essentially of hydrocarbons and their derivatives, which is totally soluble in toluene, substantially non-volatile, and softens gradually when heated
[7]. It comprises a very great number of molecular species that vary widely in polarity and molecular weight
[8][9][8,9]. Elemental analysis show that bitumen composition is primarily determined by its crude oil source and it is difficult to give a specific geographical generalization
[10][11][10,11] (many suppliers also mix bitumen from different sources as well). This has been shown in a wide research by SHRP (Strategic Highway Research: Special Report)
[12]. Based on this report, the main constituents of bitumen are carbon, which varies from 80 to 88 wt% and hydrogen ranging from 8 to 11 wt%. In addition, Heteroatoms and transition metal atoms (principally vanadium and nickel) are generally presents: sulfur (0 to 9 wt%), nitrogen (0 to 2 wt%), oxygen (0 to 2%), vanadium up to 2000 ppm, and nickel up to 200 ppm
[10][13][14][10,13,14].
Maltenes are then classified into saturate, aromatic, and resin, which together with asphaltene are known as the bitumen SARA (Saturate, Aromatic, Resin, Asphaltene) fraction. The relative abundance of the SARA fractions allows the bitumen chemical composition to be related with its internal structure and some of its macroscopic properties
[15]. However, it should be noted that changes in experimental conditions (especially eluent nature) significantly affect the proportion of every bitumen fraction
[10][16][10,16]. It is, therefore, important to specify the experimental setup condition for comparing the various chemical compositions of bitumen, even though they show some common features and overall properties that remain substantially unchanged.
2. Bitumen Polymers
Polymers are macromolecules synthesized through chemical reaction between smaller molecules (monomers) to form long chains. The physical properties of the resulting polymer are determined by the chemical structure of the monomers and by their sequence inside the polymer. A combination of two different monomers that can be in a random or block arrangement gives a so-called copolymer. Polymers include a broad range of modifiers with elastomers and plastomers being the most commonly-used types. Polymer-modified bitumens (PmBs) are produced by the mechanical mixing or chemical reactions of a bitumen and one or more polymer in a percentage usually ranging from 3% to 10%, relatively to the weight of bitumen. In the first case, the mixtures are said to be simple, because no chemical reactions occur between the two partners in the system. In this case, the polymer is considered as a filler which gives specific properties to the mixture. In the second case, the mixtures are said to be complex, because chemical reactions or some other interaction occurs between the two partners in the system
[17][49].
Modified bitumens are characterized as a two-phase system: bituminous, prevalently as asphaltenic matrix, and polymeric matrix, which has been investigated from two different points of view.: (1) the complex interaction mechanism between bitumen and additive and (2) the influence of different type of bitumen modifiers aiming to study the rheological performance characteristics, temperature sensitivity, morphology, thermal behavior storage stability, and aging of the resulting PmBs.
From a bitumen/polymer interaction mechanism point of view, according to Polacco et al.
[18][50], polymer modification results in a thermodynamically unstable but kinetically stable system in which the polymer is partially swollen by the light bitumen components (maltenes) and can swell up to nine times its initial volume
[19][51]. Competing for bitumen’s light fractions, polymers tend to induce the micelles aggregation of the asphaltenes or to increase their degree of association, according to the nature of the original bitumen. At high temperatures, a relatively low viscosity of the melted micro-heterogeneous polymer-modified bitumen allows the substances with similar structure and polarity to form their domains: the swollen polymers and the asphaltenes. However, the thermodynamic instability of this system induces a phase separation (or sedimentation) under the influence of the gravitational field. Therefore, associated asphaltene micelles can settle to the bottom of the blend during static hot storage. According to this mechanism, the degree of phase separation of polymer modified binders can be influenced by storage conditions such as temperature and time. As shown by Lu et al., the phase separation will mainly be governed by the nature of the base bitumen and the characteristics and content of the polymer
[8]. To date, different types of additives and polymers have been used for bitumen modification
[20][52]. summarizes the most common types of additives used as bitumen modifiers.
Table 1. Examples of additives used to modify bitumen (reconstructed from
[20][52] with the permission of Thomas Telford).
Type of Modifier
|
Examples
|
Abbreviation
|
In are summarized the most common used modifiers found in the literature, which are discussed in this paper.
Table 2. Different categories of polymers mainly used in bitumen modification.
Thermoplastics Polymers
|
Polyethylene (PE)
|
Polypropylene (PP)
|
Ethylene-Vinyl-Acetate (EVA)
|
PVC
|
EBA
|
Thermoplastic Elastomers
|
Styrene-Butadiene-Styrenhe-Block copolymers (SBS)
|
Styrene-Isoprene-Styrene-Block copolymers (SIS)
|
Thermosets
|
Epoxy resin
|
Polyurethane resin
|
Acrylic resin
|
Phenolic resin
|
Natural and Synthetic Rubbers
|
Styrene-Butadiene rubber (SBR)
|
Natural rubber
|
Polydiolefins
|
Reclaimed Tire rubber
|
Bitumen Chemical Modifier
|
Sulphur (S)
|
Polyphosphoric acid (PPA)
|
Reactive Polymers
|
Maleic Anhydride (MAH)
|
Nanocomposite Modifiers
|
Warm Mix Asphalt methodology
|
|
thermoplastic elastomers
|
Styrene–butadiene elastomer
|
SBE
|
|
Styrene–butadiene–styrene elastomer (linear or radial)
|
SBS
|
|
Styrene–ISOPRENE–STYRENE elastomer
|
SIS
|
|
Styrene–ethylene–butadiene–Styrene elastomer
Ethylene-propylene-diene terpolymer
|
SEBS
|
|
Isobutene–isoprene random copolymer
|
IIR
|
|
Polyisobutene
|
PIB
|
|
Polybutadiene
|
PBD
|
|
Polyisoprene
|
PI
|
latex
|
Natural rubber
|
NR
|
thermoplastic polymers
|
Ethylene–vinyl acetate
|
EVA
|
|
Ethylene–methyl acrylate
|
EMA
|
|
Ethylene–butyl acrylate
|
EBA
|
|
Atactic polypropylene
|
APP
|
|
Polyethylene
|
PE
|
|
Polypropylene
|
PP
|
|
Polyvinyl chloride
|
PVC
|
|
Polystyrene
|
PS
|
thermosetting polymers
|
Epoxy resin
|
|
|
Polyurethane resin
|
PU
|
|
Acrylic resin
|
|
|
Phenolic resin
|
|
chemical modifiers
|
Organometallic compounds
|
|
|
Sulfur
|
S
|
|
Phosphoric acid, polyphosphoric acid
|
PA, PPA
|
|
Sulfonic acid, sulfuric acid
|
|
|
Carboxylic anhydrides or acid esters
|
|
|
Dibenzoyl peroxide
|
|
|
Silanes
|
|
|
Organic or inorganic sulfides
|
|
|
Urea
|
|
recycled materials
|
Crumb rubber, plastics
|
|
fibers
|
Lignin
|
|
|
Cellulose
|
|
|
Alumino-magnesium silicate
|
|
|
Glass fibers
|
|
|
Asbestos
|
|
|
Polyester
|
|
|
Polypropylene
|
PP
|
adhesion improvers
|
Organic amines
|
|
|
Amides
|
|
anti-oxidants
|
Phenols
|
|
|
Organo-zinc or organo-lead compounds
|
|
natural asphalts
|
Trinidad Lake Asphalt
|
LA
|
|
Gilsonite
|
|
|
Rock asphalt
|
|
Each of these groups associate with different pros and cons as a bitumen additive. In addition to the large group of polymers, other bitumen modifiers, such as polyphosphoric acid (PPA), sulfur, maleic anhydride, and different kinds of clays, have been introduced and experienced, in this respect, some success.
3. Bitumen Chemical Modifiers
Systematic investigation of mechanical, rheological, and aging properties, temperature sensitivity, morphology, and thermal behavior of different PmBs has shown some advantages and drawbacks
[6][21][22][23][24][25][26][27][28][29][30][31][32][33][34][35][6,97,98,99,100,101,102,103,104,105,106,107,108,109,110,111]. First of all, it has been shown that polymer modification improves some of the properties of bitumen, such as better elastic recovery, higher cracking resistance at low temperatures, and higher rutting resistance at high temperatures
[36][21][26][96,97,102]. Secondly, some drawbacks have been observed, such as thermal instability and PmB’s phase separation problems
[37][38][68,79]. The first attempts to overcome the PmB’s drawbacks were started in the early 1990s, when Giavarini et al. claimed that PmBs could be stabilized by adding polyphosphoric acid (PPA)
[39][112]. They also believe that PPA could help to improve storage stability of polypropylene-modified bitumens by changing the bitumen structure from sol to gel. From then, various attempts have been made to remove the drawbacks of the PmBs. In addition to physical blends of bitumens and polymers, another way to improve the binder properties is through chemical modification, which uses the chemical agent as an additive to modify the characteristics of pure bitumen.
To date many chemical agents have been introduced for the target of bitumen modification, such as: organo-metallic compounds
[40][41][113,114], sulfur (S)
[42][43][44][45][46][47][48][49][66,115,116,117,118,119,120,121], polyphosphoric acid (PPA)
[50][51][52][122,123,124], sulfonic acid
[53][125], carboxylic anhydrides
[54][55][56][126,127,128], silanes
[57][58][129,130], thiourea dioxide
[59][131], nanocomposite-modified bitumen
[60][61][62][63][64][65][66][67][68][132,133,134,135,136,137,138,139,140], and reactive polymers
[69][70][71][72][73][74][75][76][77][78][79][80][81][82][83][141,142,143,144,145,146,147,148,149,150,151,152,153,154,155]. However, from the above-mentioned chemical compounds only a few of them have been used practically. Sulfur (S), polyphosphoric acid (PPA), reactive polymers, maleic anhydride (MAH), and polymer/clay or polymer/layered silicate (PLS) nanocomposites are the most common chemical agents.
4. PmBs in Warm Mix Asphalt (WMA) Technology
A new kind of polymer-modified bitumen technology has been introduced in recent years. It combines the classic ones (PmB) with the warm mix asphalt technique (WMA). One of the methodologies employed to shift from hot mix asphalts to warm ones is based on the use of waxes. This is due to the fact that above their melting temperature, they act as plasticizers, while at low temperatures they crystallize and act as fillers
[4][84][85][4,219,220]. While the PmB is well consolidated the WMA is relatively new, but rapidly growing, due to its economic and environmental advantages. Compared with classic hot mix asphalts (HMA), warm mix ones, in general, are characterized by lower fuel consumption and costs, lower production of greenhouse gases, fumes, and odors, which improve the environmental impact and working conditions, extension of haul distances, and good workability during laying and compaction
[84][219]. Although naturally present as constitutive components of all crude oil products
[86][87][221,222] and studied in the technical literature, where bitumen wax content
[88][89][90][223,224,225], crystallization properties
[91][226], chemical structure
[92][93][227,228], and influences on bitumen and bitumen mixture properties
[85][88][94][95][96][97][98][99][220,223,229,230,231,232,233,234] were analyzed, waxes affect the binder performances. For example, wax melting can soften bitumen at high service temperature, reducing rutting resistance of the pavement, while at low temperatures wax crystallization can increase stiffness and sensitivity to fatigue and thermal cracking
[84][88][99][219,223,234]. Nowadays there is an increase development about warm polymer modified bitumen which can maintain the advantages of both technologies (WMA and PMB) although this is not an easy task because waxes used as warm modifiers reduce the high temperature viscosity while increasing the low temperature stiffness and polymers do basically the contrary
[84][219]; simply adding the two modifiers does not guarantee the enhancement of bitumen properties like those obtained by adding single ones. For example, a ternary mixture bitumen/polymer/wax has significantly different properties (like viscoelasticity) from those predictable by superposing the effect of wax and polymer only and the final warm effect and performances of the binder will be determined by the interactions between the three components. Scientific studies on this ternary mixture are still limited. Edwards et al.
[100][235] for example, studied the addition of paraffinic waxes to a polymer-modified mastic bitumen, showing that a 4% wax addition improves workability of the mastic bitumen without affecting its performances. Kim et al.
[101][102][236,237] studied the artificial long- and short-term aging of a PmB mixed with wax additives. Other studies analyzed the properties and pavement performance, compacting temperatures, long-term performance
[103][238], fatigue characteristics
[4], thermo-mechanical properties
[104][239], and viscosity and rheological properties
[105][240]. Rossi et al.
[84][219] conducted a preliminary investigation by mixing bitumen, SBS, and three typologies of wax chosen among the three categories: paraffinic (obtained by Fischer-Tropsch process), partially oxidized and maleic anhydride functionalized. By morphological and calorimetric analyses and solubility tests they were able to characterize blend behavior related to wax type. In particular, they found that paraffinic waxes preferentially reside in the polymer-rich phase and slightly enhance the bitumen polymer compatibility. Partial oxidation tends to aggregate with the asphaltene rich phase reducing compatibility with the polymer, while functionalized wax, although not clear where they are located, has a considerable compatibilizing effect strongly altering the colloidal equilibrium of the bitumen polymer blend.