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Thermoplastic Polyurethane: Comparison
Please note this is a comparison between Version 1 by Jack Zhong and Version 2 by Jack Zhong.

Thermoplastic polyurethane is a linear segmented copolymer whose hard segments of diisocyanate and chain extender are joined to soft polyol segments by urethane linkages. The two segments separate into hard domains dispersed in a soft matrix, and the resulting physical crosslinks give elasticity without covalent network bonds [1]. Because the hard domains can be melted, the material can be processed by extrusion and injection molding and can be reprocessed, unlike a crosslinked polyurethane [2]. The hard-segment content sets the modulus and the softening temperature, while the polyol type sets the low-temperature flexibility and the hydrolysis resistance [3]. Polyester-based grades are stronger but hydrolyse more readily than polyether-based grades, so the choice is dictated by the service environment [4]. Bio-based polyols and non-isocyanate routes are being developed, though their property profiles do not yet match the conventional grades [5].

  • segmented copolymer
  • hard segment
  • soft segment
  • polyol
  • phase separation
  • chain extender
  • reprocessing

Polymer Science and Applications·Mechanical Engineering·Engineering·Physical Sciences

References

  1. Osman, A.F.; Edwards, G.A.; Schiller, T.L.; Andriani, Y.; Jack, K.S.; Morrow, I.C.; Halley, P.J.; Martin, D.J. Structure–Property Relationships in Biomedical Thermoplastic Polyurethane Nanocomposites. Macromolecules 2012, 45, 198-210. [CrossRef]
  2. Alshammari, F.H. Structure–property correlations, optical behavior, and dielectric relaxation dynamics in V2O5/thermoplastic polyurethane nanocomposites for flexible electronic applications. Ceramics International 2026, 52, 286-297. [CrossRef]
  3. Brăileanu, P.I.; Mocanu, M.T.; Dobrescu, T.G.; Dobrotă, D.; Pascu, N.E. Structure—Property—Performance Relationships in Thermoplastic Polyurethane: Influence of Infill Density and Surface Texture. Polymers 2025, 17, 2716. [CrossRef]
  4. Jung, I.; Lee, S. Electro-mechanical Property of 3D Printed Cubic Structure Using Carbon Materials/Thermoplastic Polyurethane Filament with Various Infill Patterns. Fibers and Polymers 2025, 26, 1717-1728. [CrossRef]
  5. Smorawska, J.; Włoch, M.; Głowińska, E. Structure–Property Relationship and Multiple Processing Studies of Novel Bio-Based Thermoplastic Polyurethane Elastomers. Materials 2023, 16, 6246. [CrossRef]
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