Thermoplastic polyurethane is a linear segmented copolymer whose hard segments of diisocyanate and chain extender are joined to soft polyol segments by urethane linkages. The two segments separate into hard domains dispersed in a soft matrix, and the resulting physical crosslinks give elasticity without covalent network bonds [1]. Because the hard domains can be melted, the material can be processed by extrusion and injection molding and can be reprocessed, unlike a crosslinked polyurethane [2]. The hard-segment content sets the modulus and the softening temperature, while the polyol type sets the low-temperature flexibility and the hydrolysis resistance [3]. Polyester-based grades are stronger but hydrolyse more readily than polyether-based grades, so the choice is dictated by the service environment [4]. Bio-based polyols and non-isocyanate routes are being developed, though their property profiles do not yet match the conventional grades [5].
Polymer Science and Applications·Mechanical Engineering·Engineering·Physical Sciences