Dairy products are the most consumed foods in our society. They are recognized in food-based dietary guidelines as essential food for humans because they are a source of essential vitamins, proteins, and minerals. Dairy products are among the most effective dietary carriers of probiotics and have been studied for their positive effects on oral health, gut health, and overall immune function. Different sources of food contamination may occur however, causing many diseases with a high impact on consumers’ health. Alongside the significant number of contaminations and frauds, inadequate safety control is also found in the food chain. These reasons have brought about the development of numerous sensors for rapid and real-time detection of contaminants, to avoid health hazards. This contamination can be due to the degradation of fresh food (shelf life) or come from the food chain. One or more alternatives should be foreseen to minimize health hazards or toxic exposures. With the aim of establishing proper quality controls in the food chain, it is possible to attempt to address this problem using two different strategies: non-directed and directed analysis. The first option does not analyze one specific compound, and can be based on controlling parameters such as temperature, humidity, pH, or even volatile organic compounds. Using the second option, analysis is focused on the most critical target in food safety, which can be pathogens, allergens, mycotoxins, etc. By using one of these strategies, a scheme of a (bio)-sensory analytical device to be developed can be created. It is described in Figure 1.
These types of sensors have been widely studied because they provide qualitative and quantitative safety data, minimize pretreatments, and use devices that do not require specialized personnel. As can be seen in Figure 2, the most widely evaluated are those based on electrochemical, optical, or colorimetric measurements. Moreover, their IoT connection combined with the rapid response of sensory devices can minimize human diseases, preventing consumers from buying and consuming unsafe food. Often, these sensors are targeted to a specific compound; however, universal sensors need to be developed to analyze multiple targets in one set. These types of sensor methodologies are named multiplexed sensors and they are the future of sensor development in food safety.
Other useful sensors for safety control are those that can be used for online monitoring of critical control points (CCPs) along the food chain (i.e., sterilization process). The challenge of analytical sensors for this kind of safety control is related to their portability (use on-field) and the rapid response of the proposed methodologies.
2. Optical Sensors
As for the use of optical multiplex sensors in the dairy industry, the uttermost efforts are directed towards the control and detection of microbial presence, either as microorganisms themselves or as their toxins. This is especially relevant in the detection of
Staphylococcus aureus [4,5,6,7][1][2][3][4] and
Salmonella typhimurium [5,7[2][4][5],
8], although other microorganisms such as
Escherichia coli [4,8][1][5] and
Vibrio parahaemolyticus [5][2] are also studied, as well as bacterial toxins
[9][6]. Furthermore, the second most relevant analytes in dairy products analyzed with multiplex optical sensors are antibiotics
[10,11,12,13,14,15,16][7][8][9][10][11][12][13] used in cattle to prevent bacterial infections such as mastitis.
2.1. Surface-Enhanced Raman Spectroscopy
A common approach in multiplex optical sensing for this application is the use of lateral flow systems, using surface-enhanced Raman spectroscopy (SERS), typically supported with gold nanoparticles, but also with fluorescence or even visual detection. In fact, nanoparticle-based SERS immunoprobes can be prepared easily with simple chemical reactions. As an example, Shi et al.
[10,15][7][12] obtained gold nanoparticles 40 nm in diameter with the classical reduction method of HAuCl
4 using trisodium citrate as the reducer. Then, these nanoparticles are labeled with a Raman reporter molecule, typically para-amino thiophenol or 5,5′-dithiobis (2-nitrobenzoic acid), by a direct reaction, and the final SERS probe is derivatized with specific antibodies by direct adsorption. BSA is used to block unspecific binding sites. A more complex SERS system, which is not based on lateral flow assays (LFAs), is proposed by Lu et al., for detecting melamine and dicyandiamide in dairy products
[17][14], toxic compounds which are sometimes fraudulently added to dairy products to forge a high protein (nitrogen) content. In this case, they propose the use of a 3D hybrid SERS substrate utilizing polystyrene (PS) microspheres as the template matrix, silver as the active interlayer, and graphene oxide (GO) as the coating surface. Melamine is detected using its Raman peak at 685 cm
−1, reaching a limit of detection of 2.8 × 10
−10 M, while dicyandiamide is detected through its Raman absorption at 921 cm
−1, with a limit of detection of 6.0 × 10
−9 M.
Using SERS methods, Zhang et al.
[18][15] modified gold NPs for the simultaneous detection of
Salmonella typhimurium and
Staphylococcus aureus. This sensor has a high sensitivity for both pathogens, with a Calvaria limit of detection of 35 cfu mL
−1 for
S. aureus and 15 cfu mL
−1 for
S. typhimurium. A limit of detection of 35 cfu/mL, selectivity, and 3 h analysis time are the most remarkable characteristics of this sensor
[18][15].
Multiplex SERS has also been used successfully to detect mycotoxins rather than microorganisms themselves. In line with this, Zhang et al.
[19][16] proposed a multiplex sensor to quantify six different target mycotoxins: AFB1, zearalenone, fumonisin B1, deoxynivalenol, ochratoxin, and T-2 toxin. After synthesis and characterization, Au@AgNPs were used to prepare a SERS nanoprobe, and coupling these with the anti-mycotoxin antibody of each studied mycotoxin, 1332 and 1589 cm
−1 peaks were selected as markers of mycotoxin presence. The results showed that the SERS intensity of the peaks at 1332 and 1589 cm
−1 decreased in the presence of mycotoxins.
2.2. Lateral Flow Assays (LFAs)
As stated before, many of the multiplex sensors for microorganisms or antibiotics are based on LFAs (
Figure 3). Typically, these strips consist of four sections: a sample pad where the sample is poured and a conjugate pad containing antibodies against the analytes, labeled with an optically detectable mark (e.g., SERS probe or fluorescent tag). When the sample flows because of capillarity and reaches this zone, eventual antigens react with tagged antibodies and continue flowing as tagged antibody–antigen complexes. Then, there is a nitrocellulose membrane with immobilized anti-analyte antibodies which react with this labeled flowing complex, revealing a line. A second control line made of anti-IgG antibodies is usually incorporated, which will react with the labeled antibodies either if they reacted with their corresponding targets or not
[9,20][6][17]. A similar although slightly different approach was used by Shi et al. in their multiplex sensor for neomycin and lincomycin in milk
[10][7]. In this case, the test line was not prepared using anti-neomycin and anti-lincomycin antibodies but by immobilizing lincomycin and neomycin instead. In this way, if the sample does not contain the antibiotics, the antibodies present in the conjugate pad reach the test line and react with it, therefore creating a visible line. On the contrary, if the sample contains the antibiotics, they react with the antibodies so that they are not able to interact with the immobilized antibiotics on the test line, resulting in no visible line. In this case, the amount of antibiotics is inversely proportional to the intensity of the revealed test line.
Figure 3.
Basic outline of the operation of a lateral flow assay (LFA).
2.3. Immunoassays with Optical Detection
Other approaches based on optical detection have also been exploited, in addition to lateral flow assays and immunoassays. As an example, Juronen et al. propose the use of bead injection analysis (BIA) together with the attachment of microorganisms onto microcolumns and the use of fluorescence-labeled antibodies
[4][1]. The authors preconcentrated microorganisms into microcolumns, taking advantage of the affinity of
Escherichia coli and
Staphylococcus aureus for the human Fc antibody fragment. Therefore, Fc immobilized in Sephadex beads is used to concentrate microorganisms from milk samples, detected with a secondary antibody. The multiplex is possible by using different non-overlapping emitting fluorophores as labels in the secondary antibodies.
A multiplex using fluorescence was also employed by Duan et al. to detect in a single analysis the presence of
V. parahaemolyticus,
S. aureus, and
S. typhimurium [5][2]. In their case, detection relied on the Förster resonance energy transfer (FRET) phenomenon, using three different fluorescence tags as donors and carbon dots as acceptors. The authors prepared a different aptamer against each bacterium. Every aptamer was, likewise, tagged with a fluorescent molecule emitting at different wavelengths (colors). The labeled aptamers were brought into contact with carbon dots, where they got adsorbed via π–π stacking forces. The distance between the fluorescence label in the aptamer (donor) and the carbon dot (acceptor) was short enough to produce the FRET phenomenon and, therefore, fluorescence was quenched. When the proper bacterium was present, the aptamer bound to it, hence being released from the nanoparticle surface and ending the FRET quenching. Depending on the color of the fluorescence emission, the type of bacterium could be identified.
Nevertheless, the use of matrices of immobilized antigens/antibodies and detection with a labeled secondary antibody is a quite frequent approach, with the detection technique depending on the label itself. Particularly interesting are those detections that require non-expensive or sophisticated instruments, such as a smartphone
[13][10].
A similar system was used by Huang et al. for
S. aureus enterotoxins
[6][3]. In this case, the fluorescence donor was lanthanide-doped fluorescence nanoparticles (KGdF
4:Ln
3+) whereas the acceptor was graphene oxide. KGdF
4:Ln
3+ was activated with glutaraldehyde and decorated with avidin, which was then used to attach the biotinylated aptamer. The foundation of the sensor is the quenching of the probe fluorescence by the graphene oxide when the former is not bound to its analyte.
2.4. Chemiluminescence
Chemiluminescence also produces good results in multiplex analysis. The use of horseradish peroxidase (HRP) and alkaline phosphatase (ALP) as labels with chemiluminescent substrates allowed the determination of 20 fluoroquinolones, 15 β-lactams, 15 sulfonamides, and chloramphenicol in milk
[21,22][18][19]. Basically, the methodology of its use consists of a two-step procedure. The well surface is coated with norfloxacin–ovalbumin (for the recognition of quinolones), a penicillin binding protein (for the recognition of penicillins), 4-(4-aminophenylsulfonamido) benzoic acid–ovalbumin (for the recognition of sulfamides), and anti-chloramphenicol polyclonal antibodies (for the recognition of chloramphenicol). The well is then incubated with the sample and HRP-labeled ampicillin and single-chain variable fragment–alkaline phosphatase fusion protein, which binds to quinolones. A competitive procedure takes place, so the higher the concentration of β-lactams and quinolones, the lower the chemiluminescent signal coming from the HRP or ALP, respectively. In a second step, the sample is incubated with ALP-labeled anti-immunoglobulin, HRP-labeled chloramphenicol, and anti-sulfamethoxazole polyclonal antibodies, following again a competitive principle: the higher the amount of chloramphenicol or sulfamides, the lower the chemiluminescent signal rising from the HRP or ALP, respectively. Later on, the same authors propose a slight modification of the procedure using fluorescent quantum dots with different emission wavelengths to label anti-sulfonamides and anti-chloramphenicol antibiotics. Thus, penicillins and quinolones are detected chemiluminescently whereas chloramphenicol and sulfonamides are detected fluorescently
[23][20].
2.5. Label-Free Assays
Notwithstanding fluorescent or chemiluminescent labels, they are not mandatory in the development of multiplex optical detection systems for dairy products. Surface plasmon resonance imaging (SPRI), as well as light scattering, have been successfully exploited in the detection of antibiotic residues in milk and in the screening of
Bacillus colonies. Although the proposed bacterial rapid detection using optical scattering technology (BARDOT) instrument for screening
Bacillus colonies is barely a multiplex system, it confidently screens
Bacillus from non-
Bacillus microorganisms. This discrimination is based on the scattering pattern produced by the microorganism’s colony
[24][21]. In the case of SPRI, different antibiotics were spotted on the chip surface in a known pattern. Then, anti-antibiotics and sample were added, following a competitive approach. Changes in spot mass deriving from antibody binding were detected by the system and that was related to the antibiotic content of the sample
[25][22]. A similar lab-on-a-chip approach, but based on wavelength-interrogated optical sensors (WIOSs) was developed by Suarez et al. for detecting antibiotics in milk
[26][23]. In these systems, the detection principle relies on grating waveguide resonant coupling which, briefly, produces a shift in a laser wavelength whose magnitude is proportional to the quantity of bio-analyte bound to the antibody-modified waveguide. Multiplexing, in Suarez et al.’s case for sulfonamides, fluoroquinolones, and tetracycline is achieved by coating different regions of the chip with the corresponding sensing element. Be that as it may, other detection approaches can be used in these label-free chip-based devices. As an example, Angelopoulou et al. used broadband Mach–Zehnder interferometers combined with an advanced microfluidic module to simultaneously detect bovine k-casein, peanut protein, soy protein, and gliadin in samples from a cleaning-in-place system of a dairy industry
[27][24]. Microfluidics and origami paper-based sensing systems may also be used in cattle-related industries other than dairy ones, as proposed by Yang et al., to detect the presence of bovine herpes simplex virus and
Brucella and
Leptospira bacteria in bovine semen samples
[28][25]. A paper-based analytical system was also used by Prasad et al. for multiple titrations in food and, particularly, to analyze lactose in dairy-based fruit drinks. The analysis was based on the addition of lactase, which decomposes lactose in glucose, which is further processed with glucose–oxidase-generating H
2O
2. This chemical is finally converted into water with the use of horseradish peroxidase, while potassium iodide is converted into iodine, thus developing a brown color related to the initial lactose
[29][26].
2.6. Dairy and Allergens
The presence and detection of allergens in food is an important public health issue, which is responsible for the morbidity of 105 adults worldwide
[30][27]. Focusing on milk and dairy products, the presence of allergens may be considered from two different perspectives. On the one hand, the presence of allergens in milk and dairy products must be taken into account but, on the other hand, some of the milk components may constitute an important health problem too, when dealing with people with lactose intolerance or allergy to β-lactoglobulin. Thus, methods for casein, β-lactoglobulin, and lactose analysis have become a subject of research. Different sensing strategies have been exploited to face this problem. There are commercially available kits for detecting milk allergens, which are mainly based on ELISA and, therefore, time-consuming and require a specialized person to be operated. For a list of them, the readers can check Table 3 in Ashley’s work
[31][28]. There are also some commercial multiplex systems used for allergy diagnosis such as ALEX2 or ISAC
[32[29][30][31][32],
33,34,35], but they are oriented to serum or blood analysis rather than food, since these commercial tests seek to identify the IgE present in blood and they are, therefore, not adaptable for detecting allergens in food. The interferometric reflectance imaging sensor developed by Monroe et al.
[36][33] works as a multiplex system to detect allergenic proteins, including β-lactoglobulin, in blood and plasma as well, but it detects the antigenic protein rather than the IgE, thus making the system adaptable for food matrices.
Setting the focus on detecting the presence of milk allergens in food, there are some classic lateral flow multiplex devices available for the simultaneous detection of β-lactoglobulin and casein in food
[37,38][34][35]. An interesting example of a multiplexed sensor for milk allergens is the microimmunoassay on a DVD published by Badran et al. which, briefly, consisted of immobilizing the allergen proteins (gliadin, casein, β-lactoglobulin, and ovalbumin) on a DVD surface and then performing a competitive microimmunoassay with gold-labeled antibodies and the sample. Special software was used to read the DVD surface and obtain a valid analytical signal
[39][36].
Based on plasmon resonance images, Raz et al.
[40][37] developed a sensor to identify 13 allergens in cookies and chocolate. Required selectivity was reached by spotting antibodies in a 4 × 7 array against each allergen. Macadamia, hazelnut, nut, almond, pistachio, egg, soy, or casein were some of the detected allergens in this multiplexed proposal. LODs were ranged between 0.2 mg kg
−1 for eggs in the cookies and 4.6 mg kg
−1 for hazelnut in the dark chocolate.
Regarding the detection of allergens in milk and dairy, the same DVD approach was used by Tortajada-Genaro et al. to create a multiplex sensor for hazelnut, peanut, and soybean allergens based on detecting the presence of a specific genetic sequence in different food stuff, including milk
[41][38]. The direct detection of antigens is a more common approach, as in the enzyme immunoassay by Blais et al., consisting of the immobilization of anti-antigen antibodies on a strip of polyester cloth, which is brought into contact with the sample. A biotinylated antibody and a further incubation with streptavidin–peroxidase allowed for optic detection by developing a blue color after reaction with tetramethylbenzidine
[42][39].
Table 1 summarizes multiplex methodologies for analyzing allergens in milk/dairy or milk/allergens in food stuff.
Table 1.
Multiplex methodologies for analyzing allergens in milk/dairy or milk/allergens in food stuff.