3. Crop Fertigation in Closed Soilless Systems
3.1. Feasibility of Closed Soilless Systems
In CLSs, the fertigation effluents, henceforth termed drainage solution (DS), are collected and recycled. The main environmental advantage of CLSs is the elimination of surface and underground water pollution, as nitrogen and phosphorus emissions originating from DS discharge are eliminated or at least drastically reduced. Moreover, the recycling of fertigation effluents reduces irrigation water and fertiliser consumption by more than 20–35% and 40–50%, respectively
[4]. CLSs are mandatory in northern European countries, such as The Netherlands, to avoid contamination of water resources by nutrient emissions
[13]. However, CLSs are not common in southern European countries and many other countries in the world. The main bottleneck in the adoption of DS recycling in soilless cultures is the presence of sodium at relatively high concentrations in the water used to prepare nutrient solution (NS), which leads to Na
+ accumulation in the recycled DS, and, concomitantly, in exposure of the crop to salinity stress
[6][13][21].
3.2. Nutrient Solution Management in CLSs
Inappropriate composition of the SS can cause nutrient imbalances in the root environment, which may affect plant growth through nutrient deficiency, toxicity, or salinity stress
[6][22][23][24]. Managing plant mineral nutrition by providing SS with optimal composition is a big challenge in CLSs, as the composition of the DS, which is a constituent of the SS, can vary with time due to temporal variations in nutrient uptake rates. Fluctuations in UCs have been observed not only between different plant species but also in the same species between different cultivars
[9][25] or under different climatic conditions
[26] or stress conditions, such as salinity stress due to Na
+ accumulation
[25]. To address the challenges associated with maintaining optimal nutrient supply to crops in the CLSs despite the unpredictable variations in the composition of the DS, two alternative concepts can be deployed. The first concept is based on a target nutrient composition for the SS, while the second concept is based on a target nutrient composition of the AS
[8][27]. Both concepts are based on regularly monitoring the mineral composition of the DS.
Based on the concept of a target concentration of the SS, the composition of the DS is used to estimate the composition of the mix of DS and water. Subsequently, the nutrient concentrations in the mix are deducted from the target nutrient concentrations in the SS to obtain the rates of nutrient injection through fertilisers. Based on the concept of a target concentration in the AS, an AS with concentrations equal to the anticipated UCs is supplied. Thus, the rates of nutrient input (concentrations in the AS) are set equal to those of nutrient output from the system (UCs). Indeed, the only net nutrient input in CLSs is the AS, and the only nutrient output is the plant uptake because no DS is discharged. If the concentration of a nutrient in the AS is higher or lower than its UC, accumulation or depletion, respectively, of this nutrient in the root zone would gradually occur.
The UC of a nutrient fluctuates within a relatively narrow range under controlled greenhouse conditions when the concentration of this nutrient is roughly stable in the root zone of the plants
[28]. However, some variation in the UC of a nutrient may occur during the cropping period due to changes in (i) the level of this nutrient in the root zone, (ii) microclimatic parameters, (iii) fruit load, and (iv) any other factor that can alter the nutrient needs of the plants
[15][26].
Water culture systems such as the nutrient film technique (NFT), the deep flow technique (DFT), the floating system, and aeroponics are essentially operated as CLSs
[10]. These systems are mostly used for the production of leafy vegetables. In these cropping systems, the nitrate content in the edible plant parts is much more effectively controlled without compromising the yield by substantially reducing the nitrate concentration in the added solution for some days before harvesting. Thus, the safety of leafy vegetables produced as hydroponic crops is higher than that of leafy vegetables produced as soil-grown crops. The reduction in the nitrate supply for a few days before harvesting can be compensated for by an equivalent increase in the sulphate or chloride concentration in the added solution
[10]. Finally, the microelement content of vegetables produced in CLSs is much better regulated than in soil-grown crops by properly changing their concentrations in the added solution, taking into consideration their levels in the drainage solution, which are frequently determined.
3.3. Sodium Accumulation in Closed-Loop Soilless Culture Systems
The high Na
+ concentration in the raw water used to prepare NS is the bottleneck in DS recycling. The UCs of Na
+ by most cultivated plants are generally much lower than the Na
+ concentrations in the water sources commonly used for irrigation
[13][21][29][30][31]. Raw water with moderately high Na
+ concentration can be used in CLSs if mixed with appropriate amounts of rainwater. However, this option is not available for growers in regions with low yearly rainfall, like those in many parts of the Mediterranean basin, who face serious problems with excessively high Na
+ levels in the available water sources used for NS preparation
[32]. The Na
+ concentration in the AS is identical to that in the water used to prepare it, as no Na
+ is added to NSs through fertilisers.
If the concentration of an ion in the AS exceeds that in the UC, this ion gradually accumulates in the RS, as the sole output of the ions from the RS in a CLS is plant uptake. The gradual increase in Na
+ levels in the RS leads to elevated EC levels that restrict yield due to salinity stress
[33][34]. To address this issue, a common practice is partial discharge of DS, which facilitates sodium output from the RS
[35][36]. This technique is termed “semi-closed soilless culture system” (semi-CLS). This practice diminishes the environmental sustainability of CLSs and decreases water and nutrient use efficiency, and it is not allowed or is allowed under strict conditions in some northern European countries
[13][37].
Controlled exposure of the crop to salinity eustress enhances the fruit quality of many vegetables such as tomatoes
[38]. Thus, to obtain high-quality fruit, the standard recommended EC and nutrient concentrations in the root zones of soilless cultivated fruit vegetables are higher than the minimum concentrations required for optimal nutrition to impose salinity eustress
[33]. If the Na
+ concentration in the raw water used to prepare NS results in Na
+ accumulation to levels that are not toxic to the plants but only impose salinity stress due to excessively high EC levels, a smart nutrient management strategy can alleviate or even eliminate yield losses. This strategy, which can be commercially applied, is based on the gradual decrease in nutrient input as Na
+ accumulates, thus preventing an increase in EC in the RS
[33][35][39]. This strategy accepts higher sodium levels in the RS without a commensurate increase in EC to harmful levels in the RS.
3.4. Technologies Used for Nutrient Solution Preparation in Closed Soilless Systems
In commercial CLSs, the blending of DS with raw water and fertilisers to prepare SS can be performed by applying three alternative technologies, depending on the soilless cropping system. These alternative approaches differ mainly in the sequence of performing two distinct steps during the preparation of the SS for CLSs, i.e., the injection of stock solutions via the FS and mixing with the DS. In addition to the sequence of adding fertilisers and DS when preparing SS, the level of EC control during the whole process also differentiates the applied technical approach. The three alternative technical approaches are illustrated in
Figure 2 and are described in more detail in the next section.
Figure 2. Different approaches for preparing NS for soilless crops when reusing the drainage solution. (
A) First, the fertilisers are added to water to prepare AS with a target EC (
Eu); subsequently, the DS is mixed with the AS to prepare SS with a target EC (
Es). (
B) First, the DS is mixed with raw water to obtain a mix with a pre-set EC (
Em); subsequently, the fertilisers are added to this mix to prepare AS with a target EC (
Es). (
C) First, the DS is mixed with raw water without controlling the EC of the mix; subsequently, the fertilisers are added to this mix to prepare AS with a target EC (
Es)
[5].
3.4.1. Injecting Fertilisers into Water to Prepare AS with a Target EC (Ea), and Subsequently Mixing the DS with the AS to Prepare SS with a Target EC (Es)
This approach (
Figure 2A) can be applied if the nutrient injection into the system is calculated according to the concept of target concentrations in the SS. According to this technical approach, an automated fertigation system injects stock solutions into the irrigation water, thus preparing the AS. The AS is subsequently blended with DS using a mixing device that automatically adjusts the mixing ratio with the aim of reaching a pre-set target EC in the outgoing SS (
Es). This system is technically simple and understandable both in its technical implementation and in the calculation of the fertiliser needed to prepare stock solutions (or the nutrient injection rates if single-fertiliser stock solutions are used). However, a major drawback of this approach is the difficulty in properly adjusting the pH of the SS because the pH of the DS is usually higher than the target value. Consequently, the pH of the SS may increase to levels higher than the target value when the AS and the DS are mixed.
3.4.2. Mixing the DS with Raw Water to Obtain a Mix with a Pre-Set EC (Em), and Subsequently Injecting Fertiliser Stock Solutions into the Mix to Prepare SS with a Target EC (Es)
This technical approach (
Figure 2B) is compatible with both concepts, i.e., the target composition of the AS and the target composition of the SS. The concept of a target composition in the SS better matches this technical approach because the fertiliser injection (composition or injection rates of stock solutions) is calculated following similar steps to those performed in open systems. However, the changes in the composition of the DS during the time interval between two determinations of its composition make this concept less reliable than the concept of a target composition of the AS, which involves standard rates of net nutrient supply based on the anticipated uptake concentrations.
3.4.3. Mixing the DS with Raw Water without Controlling the EC of the Mix, and Subsequently Injecting Fertiliser Stock Solutions into the Mix to Prepare SS with a Target EC (Es)
This concept (
Figure 2C) is mainly applied in water culture systems (hydroponics). Due to the lack of a porous medium that can retain NS reserves in the root environment in water culture systems, the flow rate of supplied NS is dramatically higher than in substrate-grown crops. As a result, the DS fraction is only slightly lower than 1 and the irrigation of the crop with SS is frequent, if not continuous. Hence, it is much easier and thus more reasonable to initially collect the DS in a tank with a constant level maintained by controlling the inlet of raw water (e.g., using a floater). Since the mixing ratio of DS and water in this tank is controlled by maintaining a constant level and not by adjusting it automatically to achieve the target EC, the EC of the mix is variable, although no substantial fluctuations are anticipated. This mix can be pumped periodically into a fertigation system to inject fertilisers into it, thus maintaining its EC and pH close to preset target values and supplied to the crop either continuously or following a desired irrigation schedule. Furthermore, a similar approach is applied in floating systems, which are also water culture systems. The main tank where the roots are developed contains the RS, and AS is supplied to maintain RS at a constant level. This technical approach is only compatible with the concept of target nutrient composition in the AS.