Detection sites in fiber-optic detection elements can be found in their optical claddings, as in evanescent-wave sensors, or at distal ends of fibers in contact with their optical cores, as in reflection sensors (see Figure 1a). HCPCFs can employ their air cores for detection. FO sensors with detection sites in the core or cladding can be called intrinsic FO sensors. There are also extrinsic FO sensors in which optical fibers are used for guiding light to and from detection sites.
2. Fiber-Optic Nanotip Sensors
Optical, chemical nanosensors and nanobiosensors based on fiber-optic (FO) nanotips can provide with reliable methods for monitoring chemicals in microscopic samples and detecting chemicals within single cells
[33]. FO nanotip sensors offer significant improvements over methods of cellular analysis, such as direct loading of cells with fluorescent indicators. These nanosensors exhibit several useful characteristics for cellular analysis. They are biocompatible and can protect the intracellular environment from the effects of dyes injected during direct loading. Their nanometer sizes minimize physical perturbation of the cell, and their small size can provide a fast response time for the sensor. Opto-chemical transducers are immobilized on nanosensor surfaces and do not suffer from diffusion in the cell. The first papers on FO nanotips and nanotip sensors were published around 1990
[34][35][36]. Papers on the development of such sensors can be found approximately until 2010. Since then, the number of articles has decreased. This decrease may be related to the broad use of luminescence nanoparticles (probes embedded in localized environment, PEBBLEs)
[37][38][39]. Such nanoparticles have been employed intensively for intercellular chemical analysis
[37][38][39]. They can be fabricated by well-elaborated chemical methods, which are probably less complicated than techniques used for the fabrication of FO nanotips. However, their insertion into cells is more complicated than that of FO nanotips. They can also require sophisticated optical instruments for their interrogations.
A fiber-optic nanotip is represented by an optical fiber element with one end elongated into a sharp tip with an apex. In this paper, fiber tips with apex diameters in a range of 20–100 nm are considered nanotips. However, in some papers, this term is also used for fiber tips with apex diameters below one micrometer. The term submicrometer tips used in some papers seems more suitable for tips with apex diameters from 100 to 1000 nm. In some papers, published results are not related to precise information on the tip apex diameters.
Transducers are usually immobilized in detection sites on the tip apex. Nanometer dimensions of the apex mean that all optical changes in the site take place in the near- field of EM waves transmitted through the site. In fact, FO nanotips have successfully been employed for scanning near-field optical microscopy (SNOM)
[40].
2.1. Fiber Nanotip Preparation
To prepare fiber-optic nanotips, different methods have been employed. They include high-resolution micromachining, focused ion beam milling (FIB), femtosecond laser machining, lithography, photopolymerization, thermal pulling, and chemical etching. The principles and performance of such techniques have been reviewed elsewhere
[33][41]. FIB, lithography, femtosecond laser machining, and high-resolution micromachining require complex and costly devices. The technique based on grinding and polishing is simple and low-cost. However, it is more suitable for the preparation of fiber microtips
[41]. High-resolution micromachining has been used only for the fabrication of nanoarrays on the end of a single fiber and not for the preparation of fiber nanotips
[41]. Photopolymerization has been employed for the application of sensing nanomembranes on fiber tips but not for tip preparation. Thus, thermal pulling and chemical etching are discussed in detail in this paper.
The thermal pulling technique is schematically described in
Figure 3. The technique uses a heat source, gas torch, or CO
2 laser that heats a bare part of a fiber element while tension is applied along the major axis of the element. The fiber is fixed in clamps so the applied tension can be controlled. By heating silica glass fibers at temperatures above 1600 °C, viscous flows in glass are induced. These flows and the glass surface tension, together with the applied external tensions, cause a decrease in the diameter of the bare fiber part and fiber elongation. A biconical taper is produced at first (see
Figure 3b). This taper has a short central part, the waist, with a constant diameter. By continuing the heating, the taper is broken, and two fiber tips are produced (see
Figure 3c). By controlling the heating temperature, the tensions applied to the element, and the heating duration, fiber tips with minimum apex diameters of approximately 20 nm can be fabricated by this technique
[42]. The thermal pulling process is rapid (~3 s) and produces smooth tips. It is not very reproducible with respect to tip apex diameters and taper cones. It can be realized on a commercially available micropipette puller, which is relatively expensive. An example of a fiber tip produced by the thermal pulling of a silica fiber with an outer diameter of 125 µm to a microtip taper of 0.6 µm in diameter is shown in
Figure 4. Such tapers have been fabricated at the author’s laboratories on a laboratory thermal-pulling device.
Figure 3. Schematic description of thermal pulling technique. (a) An input fiber element. (b) Biconical taper with a waist around the center. (c) Two fiber tips.
Figure 4.
A photo of a microtip prepared at the author’s laboratories.
The following method for the fabrication of fiber nanotips on the ends of optical fibers is chemical etching, which is an inexpensive and effective alternative to thermal fiber pulling. Chemical etching of silica glass materials is based on chemical reactions of silicon and/or germanium dioxides with hydrofluoric acid described by Equations (1) and (2).
The formed silicon and germanium hexafluoro acids are adsorbed on the fiber surface. Due to differences in the etching rates of the oxides and solubility of the acids in etching solutions, there are differences in the etching rates of fiber core and cladding.
Two different types of the chemical etching method have been reported. The first one is Turner etching
[43][44]. This etching is schematically illustrated in
Figure 5. It uses an etchant, i.e., an aqueous solution of hydrofluoric acid (HF), and a protective organic solvent that is immiscible with the HF solution (e.g., oil and toluene). These liquids form two phases in a container (see
Figure 5). When a bare fiber is dipped into the container, the etchant forms a meniscus with an initial height due to capillary elevation (
Figure 5a). As etching proceeds, the meniscus height decreases progressively due to the reduction in the fiber diameter (
Figure 5b). This decrease leaves the etched part in contact with the organic solvent. The etching process stops when the fiber part below the solvent is completely etched, forming the tip (
Figure 5c). This technique can produce fiber tapers with large taper angles, which increases the radiation power reaching the tip apex. Tip diameters are comparable with those of thermal pulling. Tips exhibit smooth surfaces. However, due to temperature fluctuations and fiber vibrations, the reproducibility of this technique is not high, and tip dimensions can vary from batch to batch.
Figure 5.
Scheme of Turner etching. (
a
) Beginning of etching. (
b
) Etching in progress. (
c
) Etching end.
In the Turner etching described above, the fiber does not move. However, there is a dynamic etching method
[45][46][47] in which the etched fiber moves vertically, either up or down at a certain speed. This speed determines the final tip shape. The dynamic etching method can also use an etchant and a protective organic solvent, as in the Turner method
[46][47], or only an etchant solution can be employed
[45]. Using the dynamic etching method, tips with short tapers and nanometer apexes can be successfully fabricated. Moreover, multiple tapered tips can be prepared using different dynamic regimes
[45].
There is another variant of the dynamic etching method that employs the independent rotations of a container with an etchant, protective solvent, and etched fiber
[48][49]. Both the container and fiber rotate around the same axis. Using different dynamic regimes of rotation during this process, it is possible to vary the cone angle, the shape, and the roughness of the nanotips. Hydrodynamic flows during the process are analyzed theoretically
[49].
Another type of chemical etching method is called tube etching
[50][51]. This technique has less susceptibility to external parameters than the Turner method. Tube etching is schematically described in
Figure 6. In this technique, a silica fiber with a polymeric protective jacket is immersed in an aqueous HF solution (see
Figure 6a). In the process, HF etches the fiber, not the polymeric jacket. Protective solvents can also be used to prevent HF evaporation. However, it does not contribute to the etching mechanism. During the beginning of the process, HF starts to etch the flat fiber end (see
Figure 6a). Outer parts of the fiber end close to the jacket/fiber boundary are etched slightly faster than its central part (see arrows in
Figure 6a). This effect can be explained by accelerated diffusion of HF in these parts
[51]. When the fiber near the fiber/jacket boundary is etched away, an initial cone is formed, and the jacket acts as a wall. Due to HF concentration gradients around the cone, convective microflows in the etchant are formed (see an arrow in
Figure 6b), which causes the fiber to be etched into a tip with a smooth surface. To stop the etching process, the fiber has to be withdrawn from the etching solution. The tip is rinsed with water. The tube etching process is very reproducible.
Figure 6.
Scheme of tube etching method. (
a
) Beginning of the process. (
b
) Intermediate process stage, e.g., the tip formation.
It is worth mentioning that in addition to etching solutions containing HF (usually approximately 50% wgt.), buffered etching aqueous solutions employing HF and NH
4F have also been used for the preparation of fiber nanotips
[52]. Chemical reactions during etching with such etching solutions can be generally described by Equations (1) and (2) and by Equations (3) and (4) as well.
It was found that tip dimensions are influenced by a volume ratio of HF and NH
4F in etching solutions and by etching time
[52].
These types of chemical etching take approximately 1–2 h, which is a longer process than thermal pulling. However, they can be realized using the equipment of a standard chemical laboratory. Caution should be expended when working with a rather dangerous HF.
Fabricated fiber nanotips are usually coated with a layer of silver, aluminum, gold, carbon, or ceramics in order to ensure the mechanical strength of the taper and support the confining of transmitted radiation in the taper cone. The thickness of such a layer is approximately 50–200 nm. During its deposition onto the tip, it is important to keep the tip apex free of the coated material that allows to bind chemical and biological transducers on the tip apex. However, fiber tips with apex diameters larger than 200 nm have also been employed for the development of fiber tip sensors without any metallic or ceramic layer
[53][54][55].
2.2. Fiber Nanotip Sensor Functionalization and Interrogation
The research of fiber nanotip–chemical sensors and biosensors was mainly developed from 1992 to roughly 2010. After the first paper on fiber nanotip pH sensors was published in 1992
[35], a series of papers on chemical sensors and biosensors based on fiber nanotips followed. Fiber nanotips prepared from telecommunication types of optical fiber by thermal pulling or chemical etching can be employed, as well as commercially available SNOM fibers which are provided by metal coatings
[40]. In order to employ fiber nanotips for chemical sensing and biosensing, they must be modified with proper sensing membranes and/or opto-chemical transducers or biotransducers. For such modifications, fiber nanotip surfaces are functionalized by silanization. Silanization provides with chemical groups, making strong bonding of membranes and transducers onto tip surfaces possible. Other functionalization approaches, such as surface-assembled monolayers (SAM)
[8], have not been applied to the development of fiber nanotip sensors. As sensing membranes for fiber nanotip chemical sensors, photocurable or thermally curable polymers were employed
[35][56]. Such membranes immobilize chemical transducers onto fiber tips. Biotransducers are immobilized onto fiber tips by interacting with the silanized tip surface.
When using photocuring, a silanized fiber nanotip is dipped into the proper monomer, and curing radiation (e.g., from a 488 nm-Ar laser) is launched into the proximal fiber face. Radiation is guided in the fiber core to the nanotip apex, where photopolymerization occurs near the optical field. A small cone with dimensions comparable to the apex diameter is formed on the apex
[57]. Polymers such as acrylates, poly vinyl chloride, and dextran can be used for the fabrication of sensing membranes on fiber nanotips. In the case of thermal curing, a fiber nanotip is immersed in a proper monomer that is subsequently thermally cured. However, this thermal curing usually requires a catalyst and the control of the thickness of the sensing membrane is difficult. It is produced anywhere on the immersed fiber.
Changes in luminescence, usually fluorescence, taking place when a fiber nanotip sensor is in contact with detected chemicals, are usually used in fiber nanotip sensors. Because of small sample volumes in contact with sensing nanotips on the order of femtoliters
[35], the number of analyte molecules in the excitation volume is also small on the order of several thousands of molecules. Therefore, sensitive devices capable of measuring weak fluorescence signals must be used for analysis.
A principal set-up used for measuring with fiber nanotip sensors is schematically shown in
Figure 7. A more specific description of such a set-up can be found elsewhere
[58]. The main part of the set-up is an inverted fluorescence microscope with a detector such as a photomultiplier tube (PMT) or avalanche photodiode for intensity measurements, a spectrometer for spectra measurements, and/or a CCD camera for target imaging. Dichroic mirrors, filters, and objectives are other parts of the microscope. A fiber nanotip sensor is fixed on a three-way X,Y,Z translational stage, making its precise insertion into a sample possible. Radiation from a laser is launched into the sensor using a fiber coupler. It excites the fluorescence of a transducer immobilized on the sensor nanotip. The emitted fluorescence signal and remaining excitation radiation are collected by the microscope collection objective. The rest of the excitation radiation is filtered out by a notch filter, and fluorescence is detected by PMT or by spectrometer. In this set-up, fluorescence signals emitted in the direction of the tip axis are detected. One can also find another experimental set up used for sensing with fiber-optic nanotip sensors
[48]. In the set-up, fluorescence emitted from the sensor nanotip is registered in the direction perpendicular to the tip axis. The fluorescence is collected by a GRIN lens coupled with a multimode optical fiber. The excitation radiation scattered from the tip apex is also filtered out in this set-up.
Figure 7.
A scheme of a set-up used with fiber nanotip sensors based on an inverted fluorescence microscope.
2.3. Fiber Nanotip Chemical Sensors
Fiber nanotip chemical sensors have been tested for the detection of pH, different ions, nitric oxide, etc. Selected examples of such sensors are reported in
Table 1. They were developed using fiber-optic tips with apex diameters of 50–700 nm. These tips were fabricated from multimode
[53][54][59] and single-mode optical fibers
[54][60] using thermal pulling methods or the tube etching technique
[54]. Commercially available nanotip fibers (SNOM) were also used
[53][54]. Only some of these nanotip fibers were provided with metal layers of aluminum
[53][54][60] or silver
[59]. Some fiber tips were used without any metal coating
[53][54][55].
Fiber nanotip chemical sensors have employed different chemical transducers (see examples in
Table 1). In pH, oxygen, and Ca
2+ FO nanosensors, simple fluorescence transducers, acryloylfluorescein, Ru(II) phenanthroline complexes, and calcium green-1dextran dye, respectively, were employed. Other dextran-immobilized transducers, such as 2′,7′-bis-(carboxyethyl)-5(6′)-carboxyfluorescein (BCECF) pH transducer, were also employed in fiber nanotip chemical sensors
[61].
Table 1.
Examples of fiber nanotip and submicrometer-tip chemical sensors.