Symmetrical squaraine dyes use a standard synthetical process regardless of the heterocycle. The first accepted synthesis of squaraine dyes was reported by Treibs and Jacob in 1965
[24]. The synthesis utilized acetic anhydride as the solvent to form the dye, which is traditionally used for cyanine synthesis. In 1966, a new solvent system was introduced that used the azeotropic principle to produce the squaraine dye; the updated solvent system used an n-butanol–benzene mixture
[23]. However, due to the carcinogenic properties of benzene, toluene was utilized instead for the synthesis
[25]. This solvent system can azeotropically remove water residue from the reaction and allow a high-temperature system for the condensation reaction. The use of butanol and toluene or benzene (2:1 to 1:1) is the common solvent system for squaraine dye synthesis. In addition, bases such as TEA or quinolone can be incorporated to facilitate the reaction. Most synthetic yields for symmetrical squaraine dyes hover around 60%
[26].
Symmetrical squaraine dyes are synthesized with the activation of squaric acid by the butanol or another alkyl alcohol group. This activates the central moiety for the nucleophilic attack by the electron-rich donor unit. This forms the semisquaraine intermediate, which is short-lived, as another nucleophilic attack from the other donor unit follows it
[27]. This results in the formation of the dye and the release of water as a byproduct (
Scheme 1)
[27].
Scheme 1. Proposed mechanism for synthesis of squaraine dyes
[27].
The first unsymmetrical squaraine dye was reported in 1968 by Treibs and Jacob, only a couple years after their initial reporting of symmetrical squaraine dye
[28]. The synthesis of unsymmetrical squaraine dyes utilizes a different process than its symmetrical counterpart, but mechanistically, they are comparable. The synthesis for unsymmetrical squaraine dye is a multistep process that complicates the synthesis process
[29]. For the synthesis, a modified squaric acid is utilized to reduce the reactivity and slow the reaction down. This allows the formation of the semisquaraine product in a higher yield. If the unmodified squaric acid is used, the semisquaraine would be produced in lower yields of the squaraine dye. Modifying the squaric acid includes capping the hydroxyl group with a short alkyl chain or replacing with hydroxyl group with halogens, usually chlorine
[30].
The basic synthesis of unsymmetrical squaraine dye entails the formation of the semisquaraine followed by the condensation of the second donor unit with the semisquaraine to form the unsymmetrical squaraine dye (
Scheme 2). However, before the second condensation occurs, the modified squaric acid needs to contain the hydroxyl group, allowing the semisquaraine to become more reactive for the condensation reaction. This process can be carried out using acid or base hydrolysis
[30][31]. The overall yield depends on the donor units. The yield usually ranges from 49% to 20%, but it could be even lower
[30]. The lower yields are due to the multiple purification processes needed at each step before proceeding to the next.
Scheme 2. General synthesis of unsymmetrical squaraine dyes.
Squaraine dyes can have modified squaraine cores incorporated within them. Squaric acid can be modified with different groups such as methoxy, amines, dicyanomethylene, and others
[32]. Additions of alkoxy or amino groups can be achieved after the dye has been synthesized
[33]. This will result in the formation of the semisquaraine, which can be reacted with the other heterocycle
[33].
In addition to forming the dyes using the traditional reaction method, the Dean–Stark apparatus, an alternative method of microwave irradiation, has been used to synthesize the dye. As is known, microwave heating significantly reduces the total reaction time
[34]. Barbero et al. reported this to be true for synthesizing symmetrical and unsymmetrical squaraine dyes. In addition, the yield of symmetrical squaraine dyes is higher when the microwave method is used, and similar results are seen for unsymmetrical dyes
[26]. The reaction time for unsymmetrical dyes drastically changes, due to acid or base hydrolysis not being needed for the reaction, as shown in
Table 1. As seen in
Table 1, there is a significant reduction in reaction time for all the dyes, with timing saving of over 300% on the lower end.
Table 1. Comparison of the reaction time and yield between traditional method and microwave method. T he reaction time accounts for the complete synthesis of symmetrical dyes, whereas the reaction time for unsymmetrical dye is from the semisquaraine group containing ethyl ether(-OEt)
[28].