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Mine tailings-based geopolymers: Durability and Microstructure Properties: History
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Contributor: Mahmoud H. Akeed

The mining industry produces a considerable amount of stone waste and tailings, posing an ecological danger. This industrial waste is often disposed of via landfill, which leads to soil degradation and water and air pollution while obtaining valuable land. It can be recycled via a variety of methods, including the promising Geo polymerization approach, which converts waste into value. This research investigates recent advancements in the production of geopolymer composites derived from industrial waste and mine tailings as a potential sustainable construction material. This research also provides in-depth analyses of the features and behaviors of mine tailings mixtures utilized in geopolymer production, such as their durability, and microstructure properties. This study also reveals an information gap that must be addressed to progress mine tailings composites for cementitious materials.

  • Industrial Waste
  • Geopolymer
  • Mine Tailings

1. Introduction

Mine tailings collect in tailings ponds and mine waste dumps, and proper disposal of these wastes is becoming more important [1, 2]. This is owing to the rising output volumes of the metallurgical and mining sectors, as well as the absence of an acceptable way of disposing of the waste generated by these businesses, on the one hand. On the other side, it may be explained by the rising stringency of environmental legislation in the majority of affluent nations worldwide. Lead and mercury, radioactive elements, and other mining tails-related pollutants are actively released into the environment as a consequence of the building of tails, biota, contaminating soils, air, and water, and causing cancer in people. Pollutants from food production and feed waste wreak havoc on valuable farms and natural habitats. The operation of tailing dams increases the chance of man-made disasters happening [3, 4]. ‎

Furthermore, mine tailings should be seen as a mineral supply that has been removed from the earth's subsurface, transported, and misused from the perspective of rational natural resource management. The tailings may include trace quantities of target material as well as previously unclaimed components that can be reclaimed using more efficient mining processes‎[5-10], which is one reason for this viewpoint. The chemical composition of mine tailings, on the other hand, is primarily composed of silicon, aluminum, and calcium oxides, with a percentage ranging from 60 to 90% [1-4, 11, 12]. As a consequence, tailings have the potential to act as an alternate source for addressing a variety of building and industrial needs [12-14].

A promising trend in the use of mine tailings seems to be the use of mine tailings as geopolymers and precursors of alkali-activated materials or aggregates [15-17]. Geopolymers are materials that are largely made of amorphous sodium aluminum silicate hydrate.[18]. They are mostly solids that result from the interaction of an aluminosilicate powder and an alkali solution.[19]. According to van Deventer, et al [18], the geopolymer network is composed of AlO4 and SiO4 tetrahedra connected by oxygen atoms [19]; Positively charged ions (e.g., Ca2+, Na+, K+, and Li+) present in the cavity framework balance the negative charge. It is possible that using mine tailings as a geopolymer approach will not only slow down the accumulation of mine tailings and reduce the level of ecological contamination, but it will also combine the benefits of geopolymer technology associated with a reduction in carbon dioxide release into the environment, the possibility of utilizing other forms of aluminosilicate waste, and the versatility of geopolymer characteristics [20-24]. There has recently been a significant gain in knowledge across a varied set of professionals in the management of tails in common approaches. Over a dozen studies have been published documenting the efforts done to improve our knowledge of the geopolymerization processes of tails in order to manage the characteristics of geopolymers for applications such as pollution removal [25-27], sustainable building [28-32], and another particular usage [13-17].

The mine tailings are inhomogeneous and have a complex mineral, aggregate, and chemical composition [11, 33-39]. Furthermore, although having relatively low quantities of valuable components, mine tailings contain hazardous and toxic compounds connected with waste products or mining activities [40-44]. All of these aspects make it more difficult to directly manage mine tailings in order to create geopolymers that fulfill environmental safety regulations in terms of impurity content while also obtaining the needed complicated functional qualities for the manufactured product. [45, 46].

As a consequence, addressing the challenges connected with the usage of mine tailings-geopolymer composites is particularly beneficial, both in terms of reducing the negative environmental effect and the promise of expanding the resource base of manufactured mineral raw materials. It is very advantageous to tackle the challenges associated with the usage of mine tailings-geopolymer composites. This review starts with a discussion of some of the physicochemical and environmental challenges surrounding the use of mine tailings-geopolymer composites. This study discusses mine tailings-geopolymer composites in depth, which is both a generalization and a detailed research of the relationship between their structural, mechanical, and thermal capacities, as well as their durability and other significant elements. Aside from the helpful properties of the development of the characteristics of mine tailings-geopolymer composites, we thoroughly address the well-known examples of their exploitation in prospective applications.

 

2. Durability properties

Only a few researchers have examined the long-term durability of mine tailings-geopolymer composites. With the help of Caballero, et al [47], the gold mine tailings-geopolymer was exposed to sulfate and acid solutions as well as high temperatures. According to its findings, as compared to a reference cementitious composite, the rate of loss in compressive strength with immersion time in sulfuric and nitric acid solutions is pretty equal in gold mine tailings-geopolymer composites. Similar results have been seen in magnesium and sodium sulfate solutions, as well as when the solutions are exposed to high temperatures. Ahmari and Zhang [48] discovered that copper mine tailings-geopolymer composites submerged for 120 days in aqueous solutions with pH values ranging between 4 and 7 had a substantial drop (by 58–79% compared to reference specimens) in their plain compressive strength. The high initial Si/Al proportion and partial geopolymerization of the mine tailings, according to the scientists, were responsible for this result. Water absorption and weight loss, on the other hand, were quite minor and had lower values in comparison to the OPC-based binding agent. Another study by Ahmari and Zhang [49] showed that introducing cement kiln dust can improve durability and unconfined compressive strength. The beneficial impact of cement kiln dust was connected to improved aluminosilicate dissolving, production of calcium carbonate, and calcium incorporation into the geopolymer system. Falayi [50] demonstrated that activating with potassium aluminate results in a better resistance of geopolymers to alternate wetting and drying than potassium silicate. In every case, the UCS values dropped more than threefold after 10 wet and dry cycles [51-56]. This makes it difficult to use these composites in places where there is a lot of wet and dry time, and it also makes it important to look into ways to mitigate this.

The utilization of tailings to substitute natural aggregates (gravel or sand) in geopolymer concretes, either partially or completely, might lead to an upsurge in the water absorption and porosity of the latter [45, 46, 57-60]. In turn, this can make these substances more vulnerable to chemical assault, which can have a detrimental impact on their overall durability. Further investigation in this field is needed because of a lack of understanding about these and other characteristics of the durability of mine tailings-geopolymer composites, which suggests a need for future research in this area.

3. Microstructure properties

The microstructure of geopolymerization products; the content, structure, and proportion of the produced amorphous and crystalline phases; as well as the existence, distribution, and size of pores, are all useful factors in determining the attributes of mine tailings-geopolymer composites.

Falah, et al [61] found that rising the sodium silicate content of a copper mine tailings-geopolymer composite by up to 30% densifies the microstructure of the material. It was also discovered that, at such a concentration of sodium silicate, almost the whole geopolymer is changed into fused rectangular prisms, which indicates a full transition to high alkaline conditions. Manjarrez, et al [62] have discovered that when copper slag is put into its geopolymer, the density of the geopolymer rises as assessed by SEM image analysis. Its results show that copper slag increased the breadth of the amorphous peak in the XRD of copper mine tailings-geopolymer composites, whereas the crystalline peak in the copper mine tailings remained the same after geopolymerization, which is compatible with the SEM findings [63-67].

The XRD examination findings of its 28-day-cured geopolymer also reveal a lowering in the ferocity of crystalline peaks, suggesting that the dissolution of the Al and Si components in the geopolymerization process has progressed farther than previously thought. SEM pictures of copper mine tailings-geopolymer composites obtained in the work by Ren, et al [68] show that raised aluminum sludge levels lead to the development of more geopolymer gels. In addition, they verified that there were no unreacted particles at an aluminum sludge concentration of 21% in their experiment. According to Ahmari and Zhang [49] investigation, as shown in Fig. 1, the enhanced microstructure of copper mine tailings-geopolymer composites is due to the incorporation of cement kiln dust, which leads to the creation of more geopolymer gels, as seen by an increased Si/Al ratio [69-74].

Due to the incorporation of iron mine tailings into fly ash-geopolymer composites, Duan et al. demonstrated that the geopolymer became denser by producing more C–S–H [75, 76]. They also analyzed the microstructure of their geopolymer after it had been subjected to elevated temperatures and discovered that it had suffered no considerable damage to its microstructure after seven heating cycles at 200 ºC. Increased numbers of pores and fractures were found after 800 ºC exposure in fly ash-geopolymer composites that did not include iron mine tailings, but this was not the case in fly ash-geopolymer composites that included iron mine tailings after the same exposure.

 

4. Conclusions

The key annotations for this paper review are as follows:

  1. According to the investigation, geopolymers seem to be attractive options for recovering mine waste and generating sustainable building and construction materials, mine paste backfills, and stabilizing materials for hazardous element This strategy not only provides for a reduction in the carbon footprint associated with typical cementitious materials but also avoids the substantial ecological contamination produced by mine waste buildup.
  2. Mine tailings are often composed of a highly crystalline matrix, which results in minimal interaction throughout geopolymerization and, consequently, a product with low mechanical Incorporating extra elements with increased interaction into mine tailings-geopolymer composites may efficiently tune and enhance the characteristics of the geopolymers. Furthermore, since the majority of the additives utilized for this function are industrial by-products, their usage has the additional benefit of reducing the amount of waste produced.
  3. When compared to low-Ca-comprising additions, high-Ca-comprising elements have a more favorable impact on the geopolymer's overall strength and This is induced by the production of extra CSH gels, which strengthen the matrix as a result of its co-existence with NASH, which improves the matrix density.

 

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