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Mine tailings-based geopolymers: Thermal and leaching properties: History
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Contributor: Mahmoud H. Akeed

The mining sector generates a substantial quantity of stone waste and tailings, constituting an environmental threat. This industrial waste is often disposed of through landfill, which degrades the soil and pollutes the air and water while acquiring precious land. It may be recycled via a number of processes, including the promising Geo polymerization technique, which transforms waste into value. This study examines current developments in the manufacturing of geopolymer composites produced from industrial waste and mine tailings as a possible sustainable building material. This study also includes in-depth assessments of the characteristics and behaviors of mine tailing's mixes used in geopolymer synthesis, including their durability, microstructure, heat and leaching capacities. This research also identifies a knowledge gap that must be filled in order to advance mine tailings composites for cementitious materials.

  • Thermal, Leaching

1. Introduction

The correct disposal of mine tailings in tailings ponds and mine waste landfills is becoming more critical [1, 2]. On the one hand, this is due to the increasing production of the metallurgical and mining industries and the lack of an acceptable method for disposing of the waste created by these industries. On the other hand, it may be explained by the increasing stringency of environmental laws in the majority of the world's wealthy countries. Lead and mercury, radioactive elements, and other mining tails-related contaminants are actively released into the environment as a result of the construction of tails, biota, polluting soils, air, and water and causing human cancer. Pollutants from food production and animal waste devastate farmland and natural areas. The use of tailing dams increases the likelihood of man-made catastrophes [3, 4]. ‎

In addition, mine tailings should be seen as a mineral supply that has been extracted from the subsurface of the earth, transported, and misapplied from the standpoint of rational natural resource management. This perspective is supported, in part, by the fact that the tailings may include trace amounts of target material as well as previously unclaimed components that may be recovered using more effective mining procedures [5-10]. In contrast, the chemical composition of mine tailings consists predominantly of silicon, aluminum, and calcium oxides, in proportions ranging from 60 to 90 percent [1-4, 11, 12]. As a result, tailings have the potential to serve as an alternative source for a number of construction and industrial applications [12-14].

Using mine tailings as geopolymers and precursors of alkali-activated materials or aggregates [15-17] seems to be a promising trend in the use of mine tailings. Geopolymers are mostly composed of amorphous sodium aluminum silicate hydrate. The majority of the products of the reaction between aluminosilicate powder and alkaline solution are solids. [19]. According to van Deventer et al. [18], the geopolymer network is made of AlO4 and SiO4 tetrahedra joined by oxygen atoms [19]; positively charged ions (such as Ca2+, Na+, K+, and Li+) present in the cavity framework counteract the negative charge. It is possible that using mine tailings as a geopolymer will not only slow the accumulation of mine tailings and reduce the level of ecological contamination, but it will also combine the benefits of geopolymer technology associated with a reduction in carbon dioxide release into the environment, the possibility of utilizing other forms of aluminosilicate waste, and the versatility of geopolymer properties [20-24]. Diverse pros have lately acquired substantial new understanding about the management of tails in typical ways. Over a dozen studies have been published documenting the efforts made to increase our understanding of the geopolymerization processes of tails in order to manage the properties of geopolymers for applications such as pollution removal [25-32], sustainable building [28-32], and other specific uses [13-17].

The composition of the mine tailings in terms of minerals, aggregates, and chemicals is heterogeneous [11, 33-39]. Moreover, mine tailings include dangerous and toxic chemicals related to waste products or mining processes [40-44], although containing relatively small amounts of valuable components. All of these factors make it more challenging to directly manage mine tailings in order to produce geopolymers that comply with environmental safety rules for impurity content while also achieving the complex functional attributes required for the produced product [45, 46].

Consequently, overcoming the issues associated with the use of mine tailings-geopolymer composites is especially advantageous, both in terms of mitigating the negative environmental impact and the promise of extending the resource base of produced mineral raw materials. It is very beneficial to address the difficulties related with the use of mine tailings-geopolymer composites. This paper begins with a consideration of some of the physicochemical and environmental obstacles associated with the use of mine tailings-geopolymer composites. This study examines in detail the link between mine tailings-geopolymer composites' structural, mechanical, and thermal capacity, along with their durability and other key characteristics. In addition to the beneficial aspects of the development of the characteristics of mine tailings-geopolymer composites, we discuss in detail the well-known applications of their use.

 

2. Thermal properties

As previously stated, geopolymers, in contrast to OPC binders, are recognized for their high thermal stability and the ability to retain strength even after being subjected to high temperatures [77, 78]. This is because of the unique characteristics of its structure, which is formed by branched AlO4 and SiO4 tetrahedral frameworks [77, 78]. The type of aggregate used to make geopolymers also plays a key role in the advancement of their thermal properties. This is because geopolymers can be made with several types of aggregates, such as aluminum-silicate aggregates. It should be noted that, when geopolymers have tails, a careful study of how these materials change and how well they work like insulation and fire-resistant materials is needed to figure out if they can be used [79-84].

Ye, et al [85] investigated the impact of raised temperatures on the characteristics of a geopolymer made from bauxite tailings and slag. They discovered that the compressive strength of geopolymer is somewhat boosted after exposure to 200 ºC but that it rapidly reduces after exposure to 600 ºC. However, the drop in compressive strength was substantial between 600 and 1000 ºC, with a little gain in compressive strength at 1200 ºC. Anorthite (CaAl2(SiO4 )2), a type of ceramic, was discovered to be associated with an increase in strength, which could be attributed to self-healing and densification caused by sintering. The noticed drop in compressive strength at temperatures reaching 800 ºC is because of the dissolution of the amorphous stage as well as an extra thermal mismatch between the contracting gels throughout the contracting process. There is also physical harm in the form of cracking on the surface of samples. This is also in line with the findings of the compression experiment, which showed that there is no severe cracking on the sample when it reaches 400 ºC. It gets more violent as the temperature rises, so it starts at 600 ºC and goes up to 1200 ºC. Also, the width of micro-pores in its geopolymer gets bigger as the temperature of the material gets higher.

According to Jiao, et al [86], the strength gain of mine tailings-geopolymer composites when subjected to high temperatures has also been reported. As a result of sintering, the geopolymers produced by the alkali-activated of vanadium tailings with high silica content demonstrated an improvement in compressive strength at temperatures above 900 ºC. This was accompanied by a lowering in the content of unreacted aluminosilicate precursor particles and the development of a denser microstructure by means of sintering, as shown in Fig. 2. As illustrated in Fig. 3, heating to 1000 ºC reduces bulk density and strength while increasing fracture and porosity. This effect was revealed to be caused by volume expansion and severe thermal incompatibility.

 

Fig. 2. SEM microanalysis of the geopolymer specimen: (a) ambient temperature; (b) at 900 ºC; and (c) at 1050 ºC [86].

 

Fig. 3. Compressive strength, residual mass, and bulk density of the geopolymer specimen at high temperatures [86].

3. Leaching behavior

The presence of various heavy metals in mine tailings is a major environmental concern. To prevent their spread in soils and groundwater due to leaching, solidification (stabilization) through geopolymerization can be considered as one of the sustainable methods for neutralizing tailings containing toxic elements. In this regard, leaching characteristics are important indicators describing the effectiveness of heavy metal immobilization in geopolymers. As a result, making mine tailings-based geopolymers requires extra care when choosing the best ways and parts to make them [87-92].

The ability to successfully immobilize the heavy metals contained in lead-zinc tailings via physical and chemical ways was demonstrated by Zhao, et al [93] in geopolymer based on coal gangue and blast furnace slag. Although an increase in tailings in prepared samples led to an increase in the concentration of Zn2+, Pb2+, and Cd2+ in the leaching solution, these values remained within acceptable limits [93]. The obtained geopolymer samples were characterized by a compact structure, wherein the crystalline phase Zn2+ was found; the amorphous phases were characterized by the content of Pb2+ and Cd2+.

Heavy metal cations can form chemical bonds with reactive components during polycondensation, which can lead to the formation of new phases. The formation of the PbO/BaSiO3 phase was observed by Hu, et al [94] in rare earth tailing-based geopolymers. This is because Pb2+ and Ba2+ interact with unbridged oxygen or the Si/Al chain, which makes sure that the heavy metals stay in place inside the framework.

Ahmari and Zhang [49] reported no effective immobilization of arsenic and molybdenum due to geopolymerization in copper mine tailings-based geopolymers [48]. The authors also suggested a methodology to predict trace elements in geopolymers (Fig. 4). The experimental leaching data in their investigation correlates well with the proposed paradigm. Many studies have examined the efficiency of gold mine tailings-based geopolymers in immobilizing heavy metals [50, 95]. It is observed that the immobilization efficiency of Cr, Cu, Zn, Ni, and Mn in gold mine tailings, metakaolin, and slag blended geopolymer is higher than 98% with the only exception of arsenic and vanadium (Va), whose leaching is higher in that geopolymer [95].

In gold mine tailings-based geopolymers, the immobilization efficiency of heavy metals is higher in PA and KOH activated gold mine tailings geopolymers than in those synthesized by PS and KOH [50]. Kiventerä, et al [96], Kiventerä, et al [97] also reported effective immobilization of sulfate and arsenic in gold mine tailings-based geopolymer using calcium hydroxide and slag. After 7 days of curing, their geopolymer contains over 90% sulfate and over 95% arsenic, with other heavy elements immobilized as well. Wan, et al [98], Wan, et al [99]reported that lead (Pb) can be effectively immobilized in the mine tailings-geopolymer. They found that the formation of geopolymer gel in the binders is very important to the immobilization of Pb.

 

Fig. 4. Measured and predicted concentrations of heavy metals at pH = 4 a by first-order reaction/diffusion model (FRDM) [48].

 

4. Conclusions

The key annotations for this paper review are as follows:

  1. The minerals that form mine tailings are identified by their varying chemical reactivity to The interactions of the precursors' metal components in alkaline conditions affect the structure and characteristics of the geopolymer's aluminosilicate framework. Many times, the alkaline reactivity of mine tailings is extremely low, which is the best thing when mine tailings are used to make geopolymers.
  2. No classification strategy for mine tailings is in place that is based on its Recent research findings, like employing the topological technique to assess glass interaction, can be utilized to categorize and classify these materials, hence encouraging their usage in geopolymerization applications.

5. Recommendations

The following are the main recommendations for future investigations:

  1. The high silica concentration of mine tailings raises the molar proportion of SiO2 /Al2O3 in mine tailings-geopolymer composites, impairing the process of A solution to this difficulty can be found by including additional precursors, like metakaolin or scattered aluminum oxide, into the mix. A preliminary classification of tailings-based on the characteristics of their mineralogical and chemical compositions is recommended.
  2. Because of the low interaction of native metal trichlorides, the presence of beneficial components ingrained in the minerals initially processed, and the risk of toxic contamination by leaching components, utilizing tailings for geopolymer preparation is prohibitively expensive and time-consuming from an economic and production Aspects like the geographic closeness of the mining and processing enterprises to the mine tailings customers as well as the regions where finished geopolymer products are consumed should be taken into consideration when conducting a feasibility study for its application in geopolymer composites.
  3. Pre-treatment of mine tailings can be utilized to boost their Therefore, further investigation is recommended in this regard.

 

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