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Critical Review of Radiolysis Issues in Water-Cooled Reactors: History
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Subjects: Others
Contributor: Digby Macdonald ,

The radiolysis of water is a significant cause of corrosion damage in the primary heat transport systems (PHTSs) of water-cooled, fission nuclear power reactors (BWRs, PWRs, and CANDUs) and is projected to be a significant factor in the evolution of corrosion damage in future fusion reactors (e.g., the ITER that is currently under development). In Part I of this two-part series, we reviewed the proposed mechanisms for the radiolysis of water and demonstrate that radiolysis leads to the formation of a myriad of oxidizing and reducing species. In this Part II, we review the role that the radiolysis species play in establishing the electrochemical corrosion potential (ECP) and the development of corrosion damage due to intergranular stress corrosion cracking (IGSCC) in reactor PHTSs.

  • Nuclear Reactors
  • Water Cooled
  • Corrosion potential
  • Crack growth rate
  • Stress corrosion cracking.
  1. D. Macdonald, G. R. Engelhardt, and A. L. Petrov, A Critical Review of Radiolysis Issues in Water-Cooled Fission and Fusion Reactors: Part I, Assessment of Radiolysis Models
  2. Petrov, D. Macdonald, and G. Engelhardt, “Assessment of Radiolysis in Tokamak Cooling Water System of ITER Fusion Reactor”, Proceedings of the 21st International Conference on Water Chemistry in Nuclear Reactor Systems, September 9 – 14, 2018, San-Francisco, CA. EPRI, Palo Alto, CA, 2019: 3002016101
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  4. Bertuch, J. Pang, and D. D. Macdonald, “The Argument for Low Hydrogen and Lithium Operation in PWR Primary Circuits,” Proc. 7th Int’l. Symp. Env. Deg. Mat. Nuc. PWR. Sys.–Water Reactors 2 (1995): 687–697 NACE International, Breckenridge, Colorado, August 1995.
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  6. Cragnolino, SCC in 304 at cathodic potentials.
  7. R. Engelhardt and D. D. Macdonald, unpublished data (2021).
  8. D. Macdonald and M. Urquidi-Macdonald. “The Electrochemistry of Nuclear Reactor Coolant Circuits,” in A. J. Bard and M. Stratmann, eds. Encyclopedia of Electrochemistry, Vol 5, Electrochemical Engineering, D. D. Macdonald and Patrik Schmuki, eds. (Weinheim, Germany: Wiley-VCH Verlag GmbH & Co. KGaA, 2007), 665–720.
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  10. D. Macdonald, “The Viability of Hydrogen Water Chemistry for Protecting In-vessel Components of Boiling Water Reactors,” Corrosion 48 (1992): 194–205.
  11. D. Macdonald, S. Hettiarachchi, and S. J. Lenhart. “The Thermodynamic Viability of Yttria-Stabilized Zirconia pH Sensors for High Temperature Aqueous Solutions”. J. Soln. Chem., 17(8), 719-732 (1988).
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  13. D. Macdonald. “The Point Defect Model for the Passive State”. J. Electrochem. Soc., 139(12), 3434-3449 (1992).
  14. D. Macdonald, J. Yang, B. Fekete, I. Balachov, and B. Spencer, “Development and Integration of Light Water Reactor (LWR) Materials Corrosion Degradation Codes into Grizzly”, DOE/NEUP, Award DE-NE0008541(2019).
  15. P Lu, S Sharifi-Asl, B Kursten, D D Macdonald, The irreversibility of the passive state of carbon steel in the alkaline concrete pore solution under simulated anoxic conditions, J. Electrochem. Soc., 162 (10), C572-C581 (2015).
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  17. Bao and D. D. Macdonald. “Hydrogen Oxidation on Oxidized Platinum at Elevated Temperatures, Part I: the Tunneling Current”, special edition of J. Electroanal. Chem. in honor of Dr. Boris Grafov, 600, 205-216 (2007).
  18. K. Yeh, D. D. Macdonald, and A. T. Motta. “Modeling Water Chemistry, Electrochemical Corrosion Potential and Crack Growth Rate in the Boiling Water Reactor Heat Transport Circuits-Part I: The DAMAGE-PREDICTOR Algorithm”. Nucl. Sci. Eng., 121, 468-482 (1995).
  19. D. Macdonald, unpublished data (2021).
  20. Balachov, G. R. Engelhardt and D. D. Macdonald. “Deterministic Prediction of Damage in Boiling Water Reactors Due to Stress Corrosion Cracking”. Proc. Symp. Crit. Factors Localized Corros., (1999). Electrochemical Society, Pennington, N.J., 1998.
  21. D. Macdonald, Iouri Balachov, and George Engelhardt, “Deterministic Prediction of Localized Corrosion Damage in Power Plant Coolant Circuits”, Power Plant Chemistry, 1(1), 9–16 (1999).
  22. C. Lu, D. D. Macdonald, M. Urquidi-Macdonald and T. K. Yeh. “Theoretical Estimation of Crack Growth Rates in Type 304 Stainless Steel in BWR Coolant Environments”. Corrosion, 52(10), 768-785 (1996).
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  25. P. Manahan, D. D. Macdonald, and A. J. Peterson, Jr. “Determination of the Fate of the Current in the Stress-Corrosion Cracking of Sensitized Type 304SS in High Temperature Aqueous Systems”. Corros. Sci., 37(1), 189-208 (1995).
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  2. Liu and D. D. Macdonald. “Fracture of AISI 4340 Steel in Concentrated Sodium Hydroxide Solution”, Corrosion, 58, 835-845 (2002).
  3. D. Macdonald. “The Electrochemistry of IGSCC Mitigation in BWR Coolant Circuits”, Power Plant Chemistry, 4(6), 329-335 (2002).
  4. D. Macdonald, and M. Urquidi-Macdonald. “An Advanced Coupled Environment Fracture Model for Predicting Crack Growth Rates”. Chapter 4 - Control, Mitigation, and Prediction of Stress Corrosion Cracking”. TMS Proc. Parkins Symp. on Fund. Aspects of Stress Corrosion Cracking. pp. 443-455. (October 20-24, 1991). Cincinnati, OH.
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  6. D. Macdonald and M. Vankeerberghen. “Predicting Crack Growth Rate vs. Temperature-Behavior of Type 304 Stainless Steel in Dilute Sulfuric Acid Solutions”, Corros. Sci., 44, 1425-1441 (2002).
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  9. Cragnolino, D. D. Macdonald and H. C. Park. “Stress Corrosion Cracking of Sensitized Type 304 SS in Borate Solutions at Elevated Temperatures”. Proc. Int’l. Symp. Env. Deg. Mat. Nuclear Power Syst-Water Reactors. p. 604-622. (August 22-25, 1983). Myrtle Beach, South Carolina.
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  17. K. Yeh, D. D. Macdonald, and A. T. Motta. “Modeling Water Chemistry, Electrochemical Corrosion Potential, and Crack Growth Rate in the Boiling Water Reactor Heat Transport Circuits-Part III: Effect of Reactor Power Level,” Nucl. Sci. Eng. 123 (1996): 305–316.
  18. K. Yeh, D. D. Macdonald, and A. T. Motta. “Modeling Water Chemistry, Electrochemical Corrosion Potential and Crack Growth Rate in the Boiling Water Reactor Heat Transport Circuits-Part II: Simulation of Operating Reactors,” Nucl. Sci. Eng. (1996): 123, 295–304.
  19. K. Yeh, and D. D. Macdonald. “Predictions of Enhancing Hydrogen Water Chemistry for Boiling Water Reactors by General Catalysis and General Inhibition,” Paper #124, pp. 124/1–124/10, Corrosion/96, NACE International, Houston, Texas, March 26–31, 1996)..
  20. K. Yeh, and D. D. Macdonald. “Effects of Power Level Change on the Development of Damage in Boiling Water Reactors under Hydrogen Water Chemistry,” Paper # 126, pp. 126/1–126/12. Corrosion/96, NACE International, Houston, Texas, March 26–31, 1996.
  21. D. Macdonald and T. K. Yeh. “Modeling the Development of Damage in BWR Primary Coolant Circuits,” Proc. 7th Int’l. Symp. Env. Deg. of Mat. Nucl. PWR. Sys.–Water Reactors 2 (August 1995): 909-919, NACE International, Breckenridge, Colorado.
  22. Ullberg, K. Gott, J. Lejon, and G. Granath,Advanced ECP model for BWRs,13. International Conference on Environmental Degradation of Materials in Nuclear Power Systems, Whistler, British Columbia, Canada, 19–23 Aug 2007.
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  32. Balachov, D. D. Macdonald, N. Henzel and B. Stellwag, “Modeling and Prediction of Materials Integrity in Boiling Water Reactors”. Eurocorr98, Utrecht, NL, (Sept. 28-Oct. 1, 1998).
  33. Zhou, Macdonald, D. D. and I. Balachov, “Enhancing the Operation of Boiling Water Reactors by Deterministic Simulation”, Proc. Water Chemistry ‘98, 1998 JAIF Int. Conf. Water Chem. Nucl. Power Plants, Kashiwazaki, Japan, Oct. 13-16 (1998).
  34. D. Macdonald, and I. Balachov, “Modeling Noble Metal Coatings for Hydrogen Water Chemistry in BWRs”, Proc. 9th Int. Symp. Degrad. Mats. Nucl. Power Systs.-Water Reactors, Newport Beach, Aug. 1-5, 1999. (ANS, LaGrange, IL). (1999).
  35. -Y. Zhou, I. I. Balachov, and D. D. Macdonald, “The Effect of Dielectric Coatings on IGSCC in Sensitized Type 304 SS in High Temperature Dilute Sodium Sulfate Solution,” Corros. Sci. 40(8), (1998): 1349–1362.
  36. Hettiarachchi, R. J, Law, W. D. Miller, T. P. Diaz, and R. L. Cowan, (1998).”First application of NobleChemTM to an operating BWRs”, Japan Atomic Industrial Forum, Inc. (1998).
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  39. -S. Kim and D. D. Macdonald, “PWSCC of Mill-annealed Alloy 600 in PWR Primary Coolant Circuits,” in preparation (2021).
  40. D. Macdonald, J. H. Mahaffy, J. S. Pitt, and M. Urquidi-Macdonald. “Electrochemical Model of Activity Transport in Pressurized Water Reactors,” Proc. 13th Intl. Conf. on Nuclear Engineering, Paper ICONE13-50423, Beijing, China, May 16–20, 2005.
  41. Urquidi-Macdonald, J. Pitt, and D. D. Macdonald, “The Impact of Radiolytic Yield on the Calculated ECP in PWR Primary Coolant Circuits,” J. Nucl. Mat. 362, no. 1 (2007): 1–13.
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  44. Garbett, J. Henshaw, and H. E. Sims, “Hydrogen and Oxygen Behaviour in PWR Primary Coolant,” Proceedings of the Water Chemistry of Nuclear Reactor Systems 8 (2000): 85–92, BNES.
  45. Takiguchi, M. Ullberg, And S. Uchida, “Optimization of Dissolved Hydrogen Concentration for Control of Primary Coolant Radiolysis in Pressurized Water Reactors,” J. Nucl. Sci. Tech. 41, no. 5 (2004): 601–609.
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  48. Salter-Williams, “Mass Transport of Magnetite in Pressurized Water Reactor Primary Circuits” (master’s thesis, Department of Nuclear Eng., Pennsylvania State University, 2000).
  49. Shi, B. Fekete, J. Wang, and D. D. Macdonald, Customization of the coupled environment fracture model for predicting stress corrosion cracking in Alloy 600 in PWR environment, Corrosion Science, 139, 58-67 (2018).
  50. E. MacDonald, V. N. Shah, L. W. Ward, P. G. Ellison, Steam Generator Tube Failures, U.S. Nuclear Regulatory Commission, NUREG/CR-6365 (INEL-95/0383), Washington, DC, 1996.
  51. Peter N. Paine, Ulla E. Gustafsson, Editors, Steam Generator Reference Book Revision 1, Volume 1, The Steam Generator Owners Groups I and II, The Steam Generator Reliability Project and Electric Power Research Institute, Palo Alto, CA , 1994.
  52. Wikman, A. Molander, J. Öijerholm, J. Eskhult, and O. Törnblom, “Recent Development and Qualification of Materials for the European Contribution to ITER,” ITR/P1-53, 23rd IAEA FEC, 2010.
  53. Saji, “Scientific Bases of Corrosion Control for Water-Cooled Fusion Reactors Such as ITER,” Proceedings of the 2012 20th International Conference on Nuclear Engineering collocated with the ASME 2012 Power Conference ICONE20-POWER2012, 30 July 30–3 August 2012, Anaheim, CA.
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