Rankine cycle systems can be further divided into steam Rankine cycles, which are predetermined to work efficiently at higher heat source temperatures and high power outputs typically in the order of dozens to hundreds MW and organic Rankine cycles (ORC), which are the domain of smaller power outputs and lower heat source temperatures up to several MW and possibly down to the kW scale. CO2 cycles, typically with transcritical operation, make up a specific category. Considering the underlying principle, even systems, where the Rankine cycle thermodynamic changes are separated to different time periods, are included here. A typical example is storing heat in a liquefied gas or vapor (latent heat), while the gas itself is a working fluid in the thermodynamic conversion.
2.1.1. Electrically Heated RC Systems
Joule heating makes most technical sense in combination with a steam Rankine cycle. No other working fluid is considered in these directly heated systems. The reason, except for being the industrial standard, can be found in its higher efficiency compared to ORC systems and the fact that CO
2 cycles at high temperatures have seen only very few demonstrators built so far (e.g., CSP application [
57] or Allam cycle for gas combustion [
58]). Technically, the direct heating with steam cycle can be considered as the simplest technology. Furthermore, all electrically heated systems under development include the possibility of converting existing coal fired power plants to storage systems, utilizing the existing infrastructure and saving the typically costliest components of the CB, which is the power cycle unit. The system of this type is referred to as a straight forward one in [
59] and the possible scale in the case of a fossil fired plant’s partial refurbishment for increased flexibility or complete refurbishment can be found in [
23].
Regarding the power output, electrically heated systems are well scalable, with the limitations provided by steam cycle systems. The smallest systems in the MW scale can be applied for example in CHP plants; as solely power to power CB, Siemens Gamesa with an output of 1.2 MWe serves only as a demo. The largest systems can theoretically consist of blocks of several hundreds of MW each. Electrically heated storage is limited by relatively low roundtrip efficiency, which is determined mainly by the H2P conversion technology (power cycle efficiency) since the electric heater is employed for charging. Furthermore, the other losses occur during operation, namely heat loss into the environment and the pressure drops.
The first small scale Gamesa ETES test rig was built in Bergedorf in 2014 with 5 MWh storage capacity and a 750 kW gas burner. Its purpose was the testing of various storage concepts, materials and setups. This testing unit has run for over 2500 h [
32]. Owing to the constructed full system demonstrator, the ETES system of Siemens Gamesa commissioned in 2019 in Hamburg is perhaps the best known; first and so far, the biggest constructed system of this kind. The system uses a horizontal flow packed bed of volcanic rock and air as a heat transfer fluid. With a maximum storage temperature of up to 750 °C the system has 130 MWh
th storage capacity. Volumetric storage capacity reaches approximately 0.2 MWh
th/m
3 (depending on charge-discharge temperature spread) and its great advantage is in high technology readiness level (TRL) due to the use of commercially available components, the resistive heaters from process industry and heat recovery steam generators (HRSG) utilized in combined cycle power plants. The storage concrete construction vessel is filled with about 1000 tons of crushed volcanic rocks and thermally insulated by aerated concrete and rock wool insulation [
32]. The system was designed for 24 h charge and 24 h discharge operation. The rather low roundtrip efficiency (around 25%) is due to the steam cycle efficiency (small scale, low pressure) and auxiliary loads, especially air fans.
Thermal losses can be minimized by optimizing the amount of thermal insulation according to the economics. Pressure drops can be mitigated by packed bed construction and operation (air flow velocity, particle shape and diameter and vessel length to diameter ratio). Nominal storage capacity can further decrease by de-stratification effects due to heat transfer in a packed bed in a charged state [
60] (reported for horizontal flow stores). Hence the storage unit must be oversized, which leads to an increase of thermal and pressure losses. Unlike in coal plants, parasitic loads related to its handling or boiler efficiency are however excluded here. The efficiency is expected to significantly increase in larger scale installations to over 42% [
33,
34,
60]. Currently, Gamesa is ready for building the first series of commercial pilots in a range of 10–100 MW power; 100–2000 MWh storage capacity and 300–720 °C steam temperature [
32].
The ETES system offers various applications, such as integration into existing power plants or combined heat and power plants, rebuilding conventional fossil fuel power plants into storage units or electrification of process heating. Therefore, Siemens Gamesa has been developing three market types of storage application, for the conversion of fossil power plants, adding storage to existing thermal systems (industrial plants for process heat electrification and heat recovery) and a whole stand-alone system supplying process steam, electricity or district heating [
60].
Looking at the chosen horizontal configuration, much smaller scale investigations of rock bed TES found very strong effects of buoyancy, having a detrimental effect on temperature stratification and the utilization of the thermal capacity of the entire volume, further confirming the de-stratification effects. Either the TES capacity is then limited or additional horizontal air tight layers need to be added to the storage tank to maintain air flow uniformly through the entire volume [
61].
Similar is the intended application scale of RWE’s development, which is, with its project StoreToPower, focusing on an alternative technology of molten salt, adopted primarily from concentrated solar power plants (CSP) and, secondarily, also on solid materials with air as a heat transfer fluid [
35]. However, no further public information provides any insight on the ongoing status. Focus on molten salt appears to be a logical choice as in the CSP plants it is a well proven commercial technology [
62,
63]. With the molten salts, special attention needs to also be paid to corrosion, especially at temperatures above 500 °C [
64,
65], which are typically found in coal fired power plants.
A P2H2P system with direct electrical heating primarily suggested for refurbishment of coal fired plants is offered by E2S Power [
36]. The TES system is using an alloy (miscibility gap alloy, MGA) composed of graphite and aluminum and developed by a partner MGA Thermal. The MGAs are commonly proposed as a novel type of TES material with some unique properties such as macroscopically solid materials safely embedding PCM, providing combination of sensible and latent heat and with high thermal conductivity [
66,
67]. Blocks of the MGA are electrically heated during charging, half up to 700 °C while the second half only to temperature required by the steam turbine. The colder blocks then, during discharging and steam generation, serve for self-regulation of the steam outlet temperature. A laboratory system has been built demonstrating the TES with charging and steam generation, while plans exist for a 50 MWh
th pilot at a coal power plant in Montenegro.
2.1.2. Reversible RC Systems
Reversible systems use the principle of a vapor compression heat pump in the charging phase and standard RC during discharging. Various configurations were proposed theoretically for steam systems with a suggestion to further improve the roundtrip efficiency by integration of heat sources to the heat pump input [
68]. Together with the additional possibility of various working fluids (steam, organic fluids, CO
2), direct or indirect use of the cycle working fluid for storage and choice between latent or sensible TES, there is a wide range of available technologies.
Starting from the most typical RC using water as a working fluid, the company Spilling, manufacturer of steam turbines, compressors and engines, entered into the development of CB. The system consists of a reversible steam engine/compressor and two steam accumulators, one at low pressure and other at high pressure [
37,
38]. A major advantage of such system is a combination of existing technology of steam engine from the company portfolio, while steam accumulators are a well-established technology over hundred years old. The accumulators however require relatively large, pressurized tanks for the saturated water. This makes the technology of steam accumulators suitable rather for industries and small power plants; one of the largest applications is a 20 MW
th (50 min at 5.5 MW
e) application for a CSP plant. The addition of PCM to the tanks is proposed to improve the thermal capacity at the same volume. A drop in the pressure during the discharging of the tanks is another disadvantage [
69,
70]. For the CB applications, a similar size can be expected as that for similar systems for small steam parabolic trough flexible plants as 2 MW/6–24 MWh units [
71]. The pressure drop loss might be partly compensated for by sliding pressure in both charging and discharging process. Investigation of parameters of this CB concept are not, to the authors’ knowledge, supported by any scientific literature.
GE has in the past proposed a system using a recuperated CO
2 Brayton cycle operating as a heat pump for charging with a steam Rankine cycle discharging as an advanced molten salt electrical storage system (AMSESS). High temperature heat is stored as a molten salt while low temperature heat input is provided from a water tank and the water is thus cooled down. An additional electric heater can be used to increase the salt temperature. During discharging, heat is transferred to the steam cycle, where most of the rejected heat goes into the environment, while a smaller portion such as a turbine bleed heats up the water tank. A design with off-the-shelf components has been performed for 20–100 MW
e power output over 8 h period with RTE ranging based on size and presence of the heater between 42% and 62%. An interesting note is that the space requirements are about one third of the same capacity in containerized lithium batteries [
39].
Another set of technologies builds on standard heat pumps and subcritical organic Rankine cycles. These systems are specifically considered as well fitted to waste heat sources, or other low temperature heat sources, such as solar collectors or geothermal heat. The availability of the heat source then decreases temperature lift of the heat pump (or provides a heat source in less considered concept, where the heat sink is below ambient by cold energy stored and prepared in time of excess electricity by refrigeration cycle). Roundtrip efficiency can, as a result of heat input, theoretically exceed 100% [
72]. Regarding the size and cost, storage tanks need to be carefully considered as in the case of low temperature glide; even a small power output requires large tanks, which might be costly for long duration storage. The power output can be expected from dozens kW up to no more than several MW as is the size of large CHP or geothermal ORC systems [
73]. This concept gained much research attention, where theoretical investigations are performed in many institutes and several experimental systems are in experimental operation or under construction [
74,
75,
76], all in kW scale.
Looking at the commercial development, the list is, however, rather short. Within the CHESTER research project [
40], universities join research institutes and companies to focus on business models and market opportunities for such application, meanwhile one industry within the project, for example, focuses on the development of an isobaric expansion device considered for one of the concepts [
77]. The main CB concept utilizes both sensible and latent heat storage to maximize efficiency and match temperature profiles during charging and discharging, while providing thermal integration to district heating. A kW scale experimental system is under development. Similarly, ORC unit manufacturer Climeon offers its units of output around 100 kW
e for CB applications with storage also proposed as district heating infrastructure including large seasonal storage tanks and up to MW
e size total output. Additionally, greenhouses and geothermal systems are suggested as application cases for CB. Except for the ORC conversion unit, the system is however in a conceptual state [
41]. Another example is a heat pump manufacturer, TC Mach, developing together with a university a high temperature heat pump, TES. made of compacted stone dust and an ORC, where the constructed proof of concept unit is going to be sub-kW scale [
42].
The only larger scale ORC CB system in state of a pilot application is developed by Futurebay [
43]. This system is considered in several applications, with or without thermal integration of waste heat source. Without any external heat source, a heat pump is used to charge both hot and cold storage during a period of excess electricity and these stores are then utilized separately. Heat is stored in hot water tank while PCM storage (probably ice based) is used for cold storage. Both hot and cold can be used directly or the ORC can run between present temperature gradients—hot store and ambient (eventually space heating temperature) or waste heat to cold store. The system is considered primarily for integration into thermal systems with both cooling and heating requirements. A containerized demonstrator delivering 50 kW
e/200 kWh
e and cooling capacity 2 MWh
th has been built and operated; scalability is however suggested up to a 12 MW
e/72 MWh
e grid scale system.
Liquid air energy storage (LAES) is in principle also a Rankine cycle as it utilizes the phase change of the working fluid for storage and especially in the discharging phase, a typical cycle’s heat input/output takes place. The working fluid is at the same time also a storage media in an open cycle. The air is compressed and liquefied during the charging by a relatively standard industrial technology. Special attention is paid to the conservation of thermal energy during the liquefaction process, both cold and hot, as it is essential for the high roundtrip efficiency of the system. Thermal energy is in this concept stored therefore threefold—in the liquefied air and near-ambient pressure as latent heat, thermal energy recovered after compressors’ outlets and cold energy from the gas cooling before expansion and from recycled streams.
The advantage of LAES lies in relatively small storage volumes (in the order of 700 times smaller than those required for CAES) due to the higher energy density in liquid air. The LAES system also relies on commonly used components in industry (compressor, liquefier, turbine, etc.). Today’s studies show that it is possible to achieve roundtrip efficiencies around 70%, with a specific investment cost of 1270–2090 €/kW [
78]. To date, several studies have been published on various LAES configurations. In [
79] they proposed integration with a conventional combined cycle power plant; in [
80] they studied the LAES system integrated with a nuclear power plant, and many publications paid attention to the recovery of waste heat from LAES using ORC, which increased RTE by up to 12% [
81,
82,
83].
The only commercial development is carried out by the British company Highview power. In 2011 their first pilot plant was launched (350 kW/2.5 MWh), which was tested on a biomass plant site and is now located at the University of Birmingham. The achieved roundtrip efficiency was only 8%, therefore the second Pilsworth Grid Scale pilot power plant (5 MW/15 MWh) was built in 2018. Highview power is now developing a 50 MW commercial plant in Carrington Village with a storage capacity of 250 MWh in cooperation with MAN Energy Solutions. The commissioning is expected in 2022 [
44,
45,
46]. Another project is planned with the expected start of construction in 2023 in Chile with a power rating of 50 MW and a capacity of 500 MWh [
84]. In the future, Highview power plans to offer LAES systems in a relatively large range of outputs from 20 MW/80 MWh to more than 200 MW/1.2 GWh [
85].
Rather favorite among CB appears to be the utilization of CO
2 cycles, which otherwise struggle to find their place in other energy systems. Development of the ETES system of MAN and ABB aims at a very peculiar and rather low temperature system with a reversible transcritical CO
2 Rankine cycle. The system has the highest storage temperature only around 120–150 °C utilizing pressurized water and cold storage, and using ice as PCM. The hot storage system is divided into four tanks at different temperatures into which the heat is transferred via three separate heat exchangers. It is to balance the optimal mass flow rate and heat exchange temperature profiles due to the change of the supercritical CO
2 heat capacity, while the temperature differences along the whole length of the heat exchangers are designed in order of several Kelvins. Only one hot water tank needs to be pressurized, while the pressure is still moderate. During charging, part of the energy in high pressure CO
2 is recovered by a hydraulic turbine while rest below the saturation line is flashed to exclude the issues of two-phase expander. The resulting system is then a result of many techno-economical optimizations under constraints of isentropic efficiency of key turbomachinery components (the company’s state-of-the-art) with the roundtrip efficiency reaching values of 38%–50%. The target size is an 8.5 MW
e system with 8 h charging. Development of this system is well documented in [
31,
47,
48,
49]. Currently, an MW scale laboratory demonstrator has been developed to test the system and equipment. The commercialization strategy aims at the possibility to use also standalone system of only heat pump or heat pump with storage, able to provide 5–50 MW
th of heat (3–30 MW
th cooling) with 2–15 MW
e power input. As such, a 50 MW
th seawater heat pump for district heating using this technology is to be built in Denmark by 2023 [
86].
The MAN–ABB consortium is not the only one representative of CO
2 cycle utilization, even though they are clearly closest to application. Echogen [
50], known mainly for its waste heat recovery 8 MW unit with CO
2 as a working fluid is also working on a CB system for more than 4 h and 10 MW
e size. Available information discloses a concept utilizing the CO
2 reversible recuperated cycle, low temperature storage also being ice/water storage (as brine for −2 °C to −10 °C) and high temperature storage being at 300–350 °C in the form of sand in silos or alternatively concrete blocks. The temperature has been selected to be within the limits of standard construction materials [
51,
52,
53]. A proof-of-concept in a 100 kW
th scale heat pump and sand storage and heat transfer system has been developed while a 25 MW
e 8 h prototype system is in a design phase [
54].
The CO
2 has been also proposed for a system using a similar principle to the LAES by the company Energy Dome [
55]. The gaseous CO
2 is stored at ambient pressure in a large container (dome). During charging, it is compressed, liquefied and stored in tanks, while the heat (from intercooling and condensation) is separately stored in a TES. The discharging process then reverses the flow, high pressure CO
2 is evaporated by the stored thermal energy and expanded in the turbines back to the low pressure gas store to produce the electricity. The sequence of charging and discharging can be considered as thermodynamic changes in an open Rankine cycle. To maintain constant conditions at the compressor inlet, a flexible membrane is employed within the dome. TES is separated into five sections at different temperatures in configuration with a multiple section compressor and turbine with intercooling and reheating. Main advantages of this concept are mentioned as high energy density at moderate pressures. The calculated net roundtrip efficiency can reach about 77% [
56]. Note that similar systems were proposed before, but with liquid CO
2 storage at a low pressure and with a maximum roundtrip efficiency of 57% [
87]. The system has recently progressed from a concept with basic sizing and costing to the construction of a 2.5 MW
e/4 MWh pilot system scheduled to be finished in 2022 and in the same year there is planned the start of a full-scale 20 MW
e/100 MWh system construction [
88].