Universal Photonic Biosensors, Emerging Pathogens: History
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To provide resiliency against pandemics, new types of universal biosensors that can be rapidly adapted and deployed on a large scale for the detection of new pathogens and new variants of known pathogens and exhibit real-time detection with LOD as low as a few target molecules need to be developed. Photonic biosensors, which provide optical signal amplification and can be mass-produced by existing semiconductor foundries, offer a promising platform, which is in principle amenable to multiplexing with spectroscopic and electrochemical detection techniques. However, to reach sub-fM detection levels, photonic biosensors typically have had to be engineered to support ultra-high-Q trapped modes.

  • biosensors
  • pathogen detection
  • rapid sensing
  • optical amplification
  • point-of-care testing

1. Introduction

To achieve both selectivity and sensitivity of detection, bio(chemical) sensors typically require a target recognition element that has a strong affinity with the molecular target analyte in the tested sample, a transducer that generates a signal based on the presence of an analyte, which can be detected and processed, and an amplifier that increases the signal level, thus decreasing the minimum amount of target molecules that can be reliably detected. Biosensors with photonic transducers generate optical signals, which carry the information on either the presence or absence of the target analyte in the biological sample. These optical signals can be generated as a result of linear and/or non-linear light–matter interactions, including effective refractive index changes, increased light absorption, fluorescence, and Raman or Brillouin scattering. Small size, weak non-linear response, and low refractive index values of biological molecules of interest severely limit the intensity of any optical signal they can generate. Detection becomes even more challenging when only a few copies of these molecules are present in the tested sample, which is often the case in the early disease diagnostic efforts.

To address these challenges, various transducers and signal amplification schemes have been developed and optimized in the past decades. Despite many specific device realizations, descriptions of which can be found in recent review articles [1][2][3][4][5], the unique mechanisms of the observable optical signal generation include: (i) local changes to the light wave propagation and dissipation caused by the capture of the target molecules ( Figure 1 a), (ii) native non-linear signatures of target molecules revealed by optical excitation ( Figure 1 b), and (iii) target-activated release of optical labels that are the actual sources of the observable optical signals ( Figure 1 c). The affinity-type sensors shown in Figure 1 a evaluate selective target capture events and, while they can be used in the label-free format, require development of target-specific receptors to achieve selectivity [5][6][7]. The detection of newly-emerged or mutated viral strains requires the development of new receptors to maintain specificity.

Figure 1. Different detection mechanisms used in bio(chemical)sensors with optical signal readout. (a) Target-capture based detection provides selectivity via the use of target-specific receptors (such as antibodies or aptamers) and sensitivity via the use of resonant photonic structures for optical signal amplification. (b) Spectroscopic label-free detection provides selectivity by using the native vibrational or fluorescence spectra of the target material and often uses polaritonic surface-mode enhancement mechanisms to increase sensitivity. (c) Reporter-release-based detection (illustrated here with an example of the RT-PCR technique) typically provides selectivity via a target-activated release of fluorescent reporters and relies on biological target amplification to increase sensitivity.

In contrast, spectroscopic label-free detection techniques, schematically illustrated in Figure 1 b, enable reading the native optical signature of the target molecules, which do not necessarily need to be selectively captured by the sensor surfaces [8]. However, nonlinear light–matter interactions that cause the generation of native optical fingerprints of target biomolecules are weak and often require optical or plasmonic amplification [9][10][11][12].

Finally, molecular recognition events that yield selectivity to the reporter-release biosensors are often similar to those used in the affinity-type sensors, with the observable signals being produced when optically-bright reporters are released during the recognition process and start generating optical signals (most often, fluorescence or visible color changes). This mechanism is illustrated in Figure 1 c with a specific example of the reverse transcription polymerase chain reaction (RT-PCR), currently considered the gold standard for SARS-CoV-2 detection [13][14][15].

2. Affinity-Type Biosensors with Optical Signal Amplification

The simplest interference-type photonic biosensor is a planar vertically interrogated Fabry–Perot interferometer ( Figure 2 a), which creates an interference pattern by combining the phase-shifted light reflected from different surfaces within the structure [16][17]. The spectral shifts and the periodicity changes of the interferometric pattern caused by the target molecules adsorption are evaluated during the detection process. Materials permeable to the target molecules (e.g., porous silicon or polymers) allow for a larger optical phase accumulation and thus exhibit more pronounced optical spectral shifts, but only if the concentration of target molecules or the volume of the analyte is large enough (or both), allowing for the capture of many molecules. This is not a situation observed in the early decrease diagnostics efforts, where only limited-volume samples containing femtomolar (fM) or sub-fM concentrations of target molecules are available for the analysis.

However, since molecule polarization depends not only on its polarizability but also on the strength of the excitation electric field, optical amplification techniques can improve the detection sensitivity. The optical amplification step is typically achieved in photonic biosensors via the transducer’s optical design [18]. The local electric field intensity can be increased by engineering the photonic transducer to trap light, localizing it to a micro- or nano-scale volume, and recycling the optical energy in the form of either a volumetric resonant mode or a surface polariton mode. Light trapping and guiding in high-contrast dielectric or metal structures enables both sensing volume miniaturization and optical amplification [19][20][21]. Guided-mode sensors can be realized with structures, such as metal–dielectric interfaces, supporting surface plasmon polariton modes or integrated Si waveguides. These sensing structures can be implemented in prism configurations or in waveguides, such as optical fibers ( Figure 2 c). Optical fiber-based sensors have been implemented for a variety of applications, including antibody [22], bacteria [23], and environmental sensing [24][25]. Fiber optic sensors offer many potential advantages over conventional planar structures, including their simplicity, low cost, and potential for multiplexing [26]. However, additional optical signal amplification is often required, which can be achieved via fiber-integrated structures supporting surface plasmon modes.

Figure 2. Examples of affinity-type refractometric optical biosensors. (a) In planar interferometers, target molecules are captured either by surface-anchored receptors (above) or are absorbed into a permeable layer (below). In both cases, the presence of target molecules shifts the interferometric reflectance pattern, which is a result of the interference of reflected light from the front and back interface of the layer. (b) In ellipsometric measurements, both the intensity and phase of reflected light is monitored for s- and p-polarized excitation, enabling higher detection sensitivity at the expense of detector cost and complexity. (c) In guided-wave sensors, such as surface plasmon polariton resonance sensors, light is trapped and guided along the surface or within a thin layer, increasing the local electric field near captured target molecules. Light can couple to the guided mode via a prism or, in an optical fiber, light is coupled to the guided mode via a tilted fiber Bragg grating [26]. (d) In integrated interferometers, light is split between the sensing arm (above) and a reference arm (below) and recombined to create a transmitted interference spectrum, which shifts due to the target capture. (e) Microcavity resonators provide optical amplification by re-circulating optical energy in the form of high-quality trapped modes, such as whispering gallery modes. Light traveling through the bus waveguide interferes constructively or destructively with the microcavity resonant modes, creating narrow transmittance dips in the transmission spectrum whose spectral positions can be monitored for detection. Here, a microring resonator is shown. Defects in photonic crystals can also form resonators, such as the illustrated 1-dimensional photonic crystal structure with a defect layer in the middle. The defect layer creates a resonance in the reflectance spectrum of the structure, which can track with target concentration [27]. Here, the transmittance spectrum is shown for the microring cavity, while the transmittance of the photonic crystal would depend upon the number of resonant modes supported in the defect layer. (f) In diffractive-type sensors, incident light is diffracted in certain angles depending on the surface coverage of target molecules. The angle-specific intensity of reflectance can be monitored to measure the concentration of target molecules.

PhC cavities and other optical microcavity structures exhibit sharp resonant features in their transmission spectra as a result of the light interference between the reference signal propagating through the bus waveguide and the light trapped in the resonator optical mode [28]. These resonant spectral features are characterized by high-quality (Q) factors, defined as the ratio of the resonant frequency to resonance bandwidth [29][30], and shift in response to the resonator surface chemistry changes [31][28], providing a sensitive optical transduction mechanism.

Finally, all the label-free biosensors with optical signal amplification require chemical surface functionalization to immobilize target-specific receptors [18] and are vulnerable to non-specific binding [32][33][34]. This greatly decreases the sensor performance and reliability, as non-specific binding increases background signals and the sensor limit of detection. Although self-referencing techniques can somewhat improve the sensor performance by reducing the effect of the non-specific binding [35][36][37][38], incorporating self-referencing schemes in the sensor design increases the sensor cost and complexity. Another way to reduce the effect of non-specific binding and the LOD is by increasing the signal-to-noise ratio via adding labels that selectively bind to the target molecules, thus increasing the optical signal associated with the target capture event. Just like the surface receptors for the molecular target capture, these labels need to be custom-engineered to provide target selectivity and added to the assay together with the sample [39][40][41][42][43][44]. This further complicates the process and increases the initial development time of the sensor technology. Generally, SPR and LSPR can show real-time detection [45]; however, adding labels to reduce the LOD will increase the detection time because more time will be needed for particle diffusion [46].

3. Label-Free Spectroscopic Sensors with Digital and Optical Amplification

Some of the limitations of affinity-type refractometric optical biosensors can be overcome using vibrational spectroscopic techniques, such as infrared (IR) [47][48] and Raman spectroscopy ( Figure 3 ) [10][49]. These techniques measure the nonlinear interactions of the atoms and molecules present in the sample with incident electromagnetic radiation. The outcome is a spectral ’fingerprint’ of the sample that contains the information about its content, which is, most often, a vibrational spectrum of the biological molecule. While these direct ’fingerprinting’ methods can be combined with the use of IR-active or Raman-active labels, they typically are used to directly detect the native biological targets present in the sample [50][51]. This not only eliminates the need for multiple complex reagents, but also the physics involved in these processes are inherently faster than the ones requiring electrochemical reactions, and the sample preparation can be minimal. Furthermore, no prior knowledge of the composition of the sample is required in principle, as the target recognition step is performed digitally, by analyzing the acquired vibrational spectra. Therefore, vibration spectroscopy has the potential for fast, non-invasive, multiplexed, and reagent- and label-free detection.

Figure 3. An example of the detection process for a spectroscopy-based detector. After sample collection, the sample is prepared to be analyzed. This preparation, which can be minimal, depends on the spectroscopic technique, type of sample, and probing mechanism. The prepared sample is measured, and its spectrum is obtained. The spectrum is then classified as positive or negative depending on the pre-build classification model. Oftentimes, pre-processing (e.g., background subtraction) of the raw spectrum is necessary. The final outcome is a decision (i.e., positive/negative), which depends on an pre-established threshold.

Regarding the SNR, its value is completely dependent on the experimental setup, and a large variety of spectrometers exist with different levels of SNR, making the determination of an overall “technique limit of detection” particularly challenging. However, some studies have been done to estimate and test these limits for certain analytes and under specific conditions [52][53][54]. However, since the spectrum used for detection contains information about all the IR/Raman-active biological components in the sample, imbalances in the content of the sample caused by disease-induced metabolic changes can be detected, enhancing the overall detection performance. Nevertheless, while the individual spectra of IR absorption and Raman scattering show greater variation between different biological species than their corresponding optical spectra, they may be hard to resolve since some of the vibrational bands might be common to other compounds of the sample. Thus, the ultimate performance of vibration spectroscopy-based detectors is not only determined by the limit of detection for the molecules of the pathogen. Given the aforementioned intricacies, experimental determination remains the best approach to assess the potential of these techniques for diagnosis.

While the sensitivity and specificity of spectroscopic detection methods can be increased by using the same target-specific receptors as those used in label-free affinity-type sensors, this would increase the sensor complexity, limit its use as a multiple pathogen detection platform, and may introduce additional noise from receptor-generated spectroscopic signatures. A potential alternative is to implement a two-step detection scheme where patients are first screened using fast spectroscopic techniques to identify likely positive candidates . This preliminary diagnosis could then be confirmed by a second more sensitive, slower, and resource-intensive detection method (e.g., PCR). This scheme could increase the overall number of tests and optimize the allocation of resources, which is essential during pandemics and in regions with limited resources. The advantage of less-sensitive, mass-deployable detection techniques for pandemic management has been explored in recent years [55][56]. Furthermore, chemometric techniques are often leveraged to facilitate the spectral analysis and classification [57]. Over the last several years, the combination of vibrational spectroscopy and chemometrics has been successfully demonstrated for the detection of various pathogens [58][59]. Spectroscopic techniques could also be used in combination with biological amplification for increased performance at the expense of detection time.

Finally, optical and digital amplification techniques have been successfully implemented to enhance sensitivity and decrease the LOD of spectroscopic detection techniques. For example, several stimulated Raman techniques, such as coherent anti-Stokes Raman scattering [60] or stimulated Raman scattering [61], have been developed, and the potential of Raman spectroscopy for pathogen detection has been studied and demonstrated in recent decades [62][59][63][64]. Similar to the case of affinity-type biosensors, both the Raman signal and the infrared absorption efficiency can be enhanced by the excitation of the surface plasmon polariton modes on the sensing surfaces. Since the signal scales with the product of the optical field intensities at the excitation and the Raman scattering wavelengths, plasmon-enhanced local field amplification can yield orders-of-magnitude signal enhancement. In particular, two techniques have emerged as particularly promising for bioanalysis, which are surface-enhanced Raman spectroscopy (SERS) [65][66][67][68] and tip-enhanced Raman spectroscopy (TERS) [69]. These techniques have already been proven effective for pathogen detection [64][70][71]. Overall, one of the greatest advantages of vibrational spectroscopy is its potential use for the multiplexed detection of a variety of pathogens, in combination with affinity-type optical detection techniques.

4. Conclusions and Outlook

To provide resiliency against pandemics, new types of universal biosensors that can be rapidly adapted and deployed on a large scale for the detection of new pathogens and new variants of known pathogens and exhibit real-time detection with LOD as low as a few target molecules need to be developed. Photonic biosensors, which provide optical signal amplification and can be mass-produced by existing semiconductor foundries, offer a promising platform, which is in principle amenable to multiplexing with spectroscopic and electrochemical detection techniques. However, to reach sub-fM detection levels, photonic biosensors typically have had to be engineered to support ultra-high-Q trapped modes. On the other hand, the plasmonic field enhancement required for SERS, infrared and fluorescent signal enhancement is accompanied by the inevitable Q-factor reduction due to Ohmic losses in metals, hindering multiplexing opportunities. Hybrid optoplasmonic biosensors offer a partial solution to this dilemma [72][73][74][75][76] but have not been adopted on larger scale owing to their complexity in fabrication and operation. Finally, even ’label-free’ photonic sensors typically rely on target-specific receptors to achieve specificity and increase sensitivity and need to be re-designed for detection of new pathogens.

The recently introduced concept of the probe-cleavage detection makes the rapid development of new highly sensitive real-time photonic biosensor platforms possible for emergent pathogens and new variants of known pathogens because it no longer requires the development of target-specific receptors and offers low detection limits (down to few molecules) owing to the high collateral cleavage counts exhibited by the commercially available programmable CRISPR– Cas complexes [77][78][79][80][81].

Interestingly, both low- and high-quality-factor photonic biosensors can be re-engineered to work efficiently under the probe-cleavage detection scenario owing to the dramatic signal amplification provided by the high-contrast probes and collateral cleavage multiplication factors [82][83][84]. This offers opportunities for multiplexing photonic biosensors with spectroscopic techniques and making use of the surface-plasmon signal enhancement. Furthermore, low- and moderate-Q photonic biosensor platforms can be engineered to operate with the single-frequency fixed-angle intensity vertical readout, reducing their cost and complexity and enabling integration with portable smartphone-based systems [85][86][87]. We expect that many previously developed photonic biosensing platforms can be redesigned to operate in the probe-cleavage detection regime and provide multiplexed capabilities. The recently developed toolbox of the inverse design and machine-learning techniques [84][88][89][90][91][92] can be utilized to find the optimum sensor configuration (i.e., a photonic device platform, readout mechanism, type and surface coverage of the nanoparticle probes, etc.) that balances the sensor ease of use, detection time, LOD, and the dynamic range requirements.

This entry is adapted from the peer-reviewed paper 10.3390/photonics8080342

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