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Fermentation Engineering: History
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Contributor: Yu Peng

Fermentation engineering applies transport phenomena, reaction engineering, and microbial physiology to the design and operation of cultivation processes. The engineering problem links cellular kinetics with vessel geometry, mixing, oxygen transfer, heat removal, rheology, sterilization, sampling, and product recovery . Reactor selection must match the organism and product because suspended microbes, filamentous fungi, plant cells, and immobilized catalysts impose different requirements for shear, circulation, gas dispersion, and biomass retention [1]. Scale-up cannot be achieved by enlarging dimensions alone: power input, mixing time, gas hold-up, and oxygen-transfer capacity change with vessel size and operating conditions [2][3]. Engineers therefore choose criteria such as constant power per volume, tip speed, oxygen-transfer rate, or mixing performance according to the biological constraint. Process design also specifies medium preparation, inoculation, control loops, contamination barriers, and harvest conditions. Analysis identifies bottlenecks that limit volumetric productivity, including substrate gradients, excessive viscosity, foaming, heat accumulation, or insufficient gas transfer [1][3][4]. It can also protect temperature-sensitive product structures.

  • bioprocess design
  • transport phenomena
  • scale-up criteria
  • oxygen transfer

Fermentation and Sensory Analysis·Food Science·Agricultural and Biological Sciences·Life Sciences

References

  1. Jian-Jiang Zhong; Recent AZdvances in Bioreactor Engineering. Korean J. Chem. Eng. 2010, 27, 1035-1041, 10.1007/s11814-010-0277-5.
  2. Daniel G. Gomes; Eduardo Coelho; Rui Silva; Lucília Domingues; José A. Teixeira. Bioreactors and Engineering of Filamentous Fungi Cultivation; Elsevier: Amsterdam, NX, Netherlands, 2023; pp. 219-250. [CrossRef]
  3. Felix Garcia-Ochoa; Emilio Gomez; Bioreactor Scale-up and Oxygen Transfer Rate in Microbial Processes: An Overview. Biotechnol. Adv. 2009, 27, 153-176, 10.1016/j.biotechadv.2008.10.006.
  4. Alvin W. Nienow. Scale‐Up, Stirred Tank Reactors; Wiley: Hoboken, NJ, United States, 2010; pp. 1-38. [CrossRef]
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