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Fillers: History
Please note this is an old version of this entry, which may differ significantly from the current revision.
Subjects: Polymer Science
Contributor: Jack Zhong

Fillers are solid particles added to a polymer to reduce cost, to change a physical property, or to give the compound a colour. The classical fillers are cheap minerals, calcium carbonate and talc among them, whose role is to replace part of the more expensive resin [1]. When the particle is much stiffer than the matrix and the interface transmits load, the filler also raises the modulus, and the effect increases with the aspect ratio of the particle [2]. Aggregation is the main problem, because a poorly dispersed filler acts as a defect rather than as a reinforcement, and the surface is therefore treated with a coupling agent [3]. Thermally conductive and electrically conductive fillers require a connected network, so they are added at a loading above the percolation threshold, which usually embrittles the compound [4]. Predicting the property of a filled system from the filler content and shape is still only approximate once the loading exceeds a few percent [5].

  • particulate reinforcement
  • aspect ratio
  • coupling agent
  • percolation threshold
  • dispersion
  • calcium carbonate
  • filler loading

Polymer Nanocomposites and Properties·Polymers and Plastics·Materials Science·Physical Sciences

References

  1. Pramanik, P.; Khastgir, D.; Saha, T.; Conductive nitrile rubber composite containing carbon fillers: Studies on mechanical properties and electrical conductivity. Composites 1992, 23, 183-191, 10.1016/0010-4361(92)90439-2.
  2. Mishra, B.; Mishra, D.; Panda, P.; maharana, A.; An experimental investigation of the effects of reinforcement of graphene fillers on mechanical properties of bi-directional glass/epoxy composite. Materials Today: Proceedings 2020, 33, 5429-5441, 10.1016/j.matpr.2020.03.154.
  3. Kumar, N.; Bharti, A.; Azam, S.M.; Effect of Reinforcement with Metallic, Carbon, and Ceramic Fillers on Copper Matrix Composite Physical and Mechanical Properties. Metal Science and Heat Treatment 2022, 64, 223-226, 10.1007/s11041-022-00788-9.
  4. Kula, Z.; Klimek, L.; Dąbrowska, K.; Neves, C.B.; Roque, J.C.; Selected Mechanical Properties of Dental Hybrid Composite with Fluorine, Hydroxyapatite and Silver Fillers. Journal of Composites Science 2024, 8, 232, 10.3390/jcs8060232.
  5. Choi, H.H.; Chae, S.H.; Noh, Y.; Kim, I.H.; Jeong, Y.G.; Synergistic reinforcement of TLCP composites with micro/nano carbon fillers for enhanced mechanical, electrical, joule heating, and electromagnetic shielding performance. Composite Structures 2026, 378, 119911, 10.1016/j.compstruct.2025.119911.
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