Ionic liquids (ILs), or room-temperature ionic liquids (RTILs), are a class of chemicals consisting of ions that maintain a liquid state below 100 °C. ILs serve as the basis of deep eutectic solvents (DESs), which formed a new class of chemicals characterized as being formed by mixtures of components of a eutectic, with the resulting product presenting a melting point lower than the values presented by the pure components. The presence of these rare earths in different wastes varies for each element, and it seems to be difficult to establish a fixed concentration for each element.
1. Introduction
Besides their use as raw materials, metals can also be recovered from different secondary resources. Among these, the processing of industrial wastes, which contain several times the quantities of valuable metals, is of special interest. These industrial wastes include (i) metallurgical wastes (phosphogypsum and red mud), (ii) fly ash, (iii) mining wastes (mine tailings and acid mine drainage byproducts), and (iv) electronic wastes (magnets, NiMH batteries, lithium-ion batteries, and phosphors) [
1]. Among these metals are rare-earth elements (REEs), a category that includes 15 lanthanides (LNs), yttrium, and scandium [
2,
3]. Moreover, rare-earth elements are commonly divided into two families: (i) light rare earths, which comprise lanthanum, cerium, praseodymium, neodymium, promethium, and samarium, and (ii) heavy rare earths, with europium, gadolinium, terbium, dysprosium, holmium, erbium, thulium, ytterbium, and lutetium being components of this subcategory.
The presence of these rare earths in different wastes varies for each element, and it seems to be difficult to establish a fixed concentration for each element [
1,
4]. As a first approach,
Table 1 shows REES concentrations in a series of industrial wastes; this variety of composition means that these wastes can be treated via different processing routes, and these routes result in different processing costs, yields, and economic benefits. As shown in
Table 1, a common feature of these various wastes is that light rare earths are always present in greater concentrations than those of heavy rare earths.
Table 1. Presence of REEs in various wastes.
Due to their specific atomic structures, this group of elements presents unique optical, thermal, electrical, and magnetic properties; thus, they are widely used in various fields, including traditional industries, such as glass, agriculture, ceramics, chemicals, etc., as well as high-tech industries such as the energy sector, the automotive sector, healthcare, the nuclear industry, communications, and the military [
5,
6,
7,
8,
9].
Against the above, these increasing exploitations and applications have increased the presence of REEs in the environment (in the atmosphere, water, and soil), boosting the potential risk of contamination for humans and other organisms [
10].
In view of the relevance of the recovery of these REES for resource conservation, and as a legitimate alternative to the traditional recovery (pyro- or hydrometallurgical) processes, there is an increasing interest in the use of smart recovery processes, with the same efficiency and more environmentally friendly characteristics, and here the concept of solvometallurgy arises.
If the difference between pyrometallurgy and hydrometallurgy lies in the use of high temperatures (pyrometallurgy) versus the use of moderate temperatures, pressure, and aqueous systems (in the case of hydrometallurgical processing), the difference between hydrometallurgy and solvometallurgy is that the latter uses non-aqueous solvents. Most of the unit processes (leaching, solvent extraction, ion exchange, precipitation, and electrolysis) in solvometallurgy are similar to those used in hydrometallurgy, with the main difference, as said above, being that water is replaced by a non-aqueous solvent [
11,
12].
2. Ionic Liquids
Ionic liquids (ILs), or room-temperature ionic liquids (RTILs), are a class of chemicals consisting of ions that maintain a liquid state below 100 °C. They are frequently composed of an organic cation (i.e., tetraethyl ammonium, dialkylimidazolium, 1-ethyl-3-methylimidazolium, and phosphonium-based) and an organic or inorganic anion (i.e., chloride, nitrate, bisulfate, chlorate, and thiocyanate). Moreover, ILs have relatively high viscosity and density [
13].
The bulky characteristics of the organic moiety of ILs are responsible for these chemicals’ amply liquidous range and thus low volatility. The properties presented by ILs include thermal and radioactive stability, non-volatility, non-flammability, adjustable miscibility in organic diluents, and polarity. Also, these properties can be modified to match a given necessity by changing to the appropriate cation and/or anion to form the more specialized Task-Specific Ionic Liquids (TSILs) family of chemicals [
14].
The different applications of ILs and TSILs have enhanced the development of different extraction processes: simplifying analytical methodologies, the removal of environmental contaminants, breaking of azeotropes [
15], and purification of fuels [
16]. Technologies including liquid–liquid extraction (LLE), solid-phase extraction (SPE), pressurized liquid extraction (PLE), and liquid-phase microextraction (LPME) use these chemicals in a very efficient manner. Properly used, these ILs can avoid the use of chelating agents in the selective extraction of ions [
17]. Also, they can bring about mass transfer in novel miniaturized homogeneous LPME models [
18]. Other uses of this family of compounds include UV-V spectrophotometric determination of mercury ions from water samples [
19], the use of silica as support of ILs phases, to act as SPE adsorbents used in the removal of organic acids, amines, and aldehydes from atmospheric aerosol samples [
20], and to remove carbon dioxide from gaseous streams [
21].
IL chemicals have been labeled as green compounds due to their properties, though there are also some claims against this green label because there are several concerns about air, water, and terrestrial pollution. Some of these harmful properties, on living organisms, are connected with undesirable effects on cellular walls [
22], though this harmfulness varies from one organism to another.
Several uses of ILs in the recovery of metals have been recently published [
23,
24,
25,
26,
27,
28].
ILs and REEs
Several reviews [
29,
30] deal with the application of ILs in the recovery of these strategic elements. These reviews focused on the use of ionic liquids in the recovery of secondary resources such as e-wastes and nickel-metal hydride batteries (NiMHBs). In the case of e-wastes [
29], the review included the use of IL extraction, selectivity, and reusability, including several types of TSILs, and the use of diluents in the organic phase. The content of REEs (about 10% wt) in nickel-metal hydride spent batteries are usually dumped, though several approaches to recover La, Ce, Nd, and Pr, from these discarded resources are also into consideration [
30].
Since REEs and some of their derivatives have several uses in smart technologies, praseodymium oxide nanoparticles (Pr
6O
11 nps) are formed by the use as a templating agent of an IL (BMIM-PF6) and an alcohol [
31]. The IL inhibited particle growth, whereas ethylene glycol is used as a diluent of the organic phase. The as-synthesized nanoparticles presented anti-cancerogenous properties and antibacterial activity against Gram-negative bacteria
K. pneumoniae and Gram-positive bacteria
S. aureus.
The separation of some REEs with 1,2-hydroxypyridinone grafted ionic liquid (HOPO-IL) has been investigated [
32]. Moreover, the performance of this extractant for lanthanide separation in the presence of various ionic liquids (ILs) and organic diluents has also been investigated, revealing better extraction performance in the ILs instead of using 1-octanol. Lanthanide extraction with HOPO-IL was pH-dependent, the metals being extracted by a cation-exchange-based reaction, in which lanthanide elements, in the form of cations, are exchanged with [C
nmim
+] from the ionic liquid. With respect to the ILs’ composition, the addition of [NTf
2]
− had a minor influence on metal loading onto the organic phase, whereas the presence of [C
nmim]
+ had an increasing suppressing effect when n increased from 4 to 10 on lanthanide extraction, which supports the idea that the cation exchange mechanism is dominant in this extraction system. The dependence of the extraction of these REEs on the aqueous pH value suggested that the stripping step can be performed by solutions of acidic pH values.
A method for recycling permanent magnet waste via betaine hydrochloride ([Hbet]Cl) solution extraction was presented [
33]. The next optimum leaching conditions were obtained as a leaching temperature of 200 °C, reaction time of 8 h, [Hbet]Cl concentration of 0.2 mol/L, and solid–liquid ratio of 1:150 (g/mL). The abovementioned experimental values allowed reaching leaching rates of 99.8% Pr, 97.1% Nd, 95.5% Gd, 56.2% Ce, and less than 0.3% in the case of iron, and the residue of the leach operation contained iron oxide. When mineral acids HCl, H
2SO
4, or HNO
3 are used to dissolve the magnet, the present procedure allows for an improvement in the leaching percentage and the selective separation of these elements, the dissolution sequence being in accordance with the properties of these metals. REEs are leached via the next reaction:
The separation of the various REEs from the leaching solution was not described in the published manuscript.
A method for recycling a real scrap NdFeNi magnet from computer hard disks in order to recover Nd(III) as a marketable salt and other valuable by-products was described [
34]. Solvent extraction of Nd(III) and Ni(II) used the synthesized bi-functional ionic liquid (Bif–IL) [AL336][Cy572] in kerosene, based on Aliquat 336 (quaternary ammonium salt) and Cyanex 572 (phosphonic acid). When compared to Cyanex 572 alone, Bif–IL improved not only the extraction percentage of these metals but also the separation factors between Nd(III) and Ni(II), with the highest Nd/Ni separation factor of 26.3 obtained with 0.2 M HCl medium. It was determined that the extracted species were NdCl
3(R
4NCy)
3 and NiCl
2(R
4NCy)
2. The Nd-loaded organic phase was stripped with 0.5 M HCl solution, and from the stripped solution, Nd(III) was precipitated with oxalic acid; furthermore, the resulting solid was calcined to yield Nd
2O
3.
As part of the downstream technology development efforts in the treatment of acid mine drainage (AMD), several ionic liquids were synthesized and compared in the extraction of REEs, including Sc, Y, La, Ce, Pr, Nd, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, Lu, Th, and U [
35]. In the investigation, the extractants and their ionic liquids shown in
Table 2 were used.
Table 2. Extractants and ionic liquids used in the extraction of REEs from AMD.
Extractant |
Acronym |
di-2-ethylhexyl phosphoric acid |
D2EHPA |
tri(hexyltetradecyl phosphonium chloride |
C101 |
2-ethylhexyl phosphoric acid mono-2-ethylhexyl ester |
EHEHPA |
Mixture of phosphonic acid and phosphinic acids |
C572 |
Derived Ionic liquids |
|
trihexyltetradecylphosphonium and di-2-ethylhexyl phosphate |
[C101]+[D2EHP]− |
trihexyltetradecylphosphonium and 2-ethylhexyl phosphate mono-2-ethylhexyl ester |
[C101]+[HEHP]− |
trihexyltretadecylphosphonium and mixture of phosphate and phosphinate |
[C101]+[C572]− |
This entry is adapted from the peer-reviewed paper 10.3390/min13101288