Automobile Tires’ High-Carbon Steel Wire: Comparison
Please note this is a comparison between Version 3 by Vicky Zhou and Version 6 by Vicky Zhou.

It is a well-known fact that to manufacture an automobile tire more than 200 different materials are used, including high-carbon steel wire. In order to withstand the affecting forces, the tire tread is reinforced with steel wire or other products such as ropes or strands. These ropes are called steel cord. Steel cord can be of different constructions. To ensure a good adhesive bond between the rubber of the tire and the steel cord, the cord is either brass-plated or bronzed. The reason brass or bronze is used is because copper, which is a part of these alloys, makes a high-strength chemical composition with sulfur in rubber. For steel cord, the high carbon steel is usually used at 0.70–0.95% C. This amount of carbon ensures the high strength of the steel cord. This kind of high-quality, unalloyed steel has a pearlitic structure which is designed for multi-pass drawing. To ensure the specified technical characteristics, modern metal reinforcing materials for automobile tires, metal cord and bead wire, must withstand, first of all, a high breaking load with a minimum running meter weight. At present, reinforcing materials of the strength range 2800–3200 MPa are increasingly used, the manufacture of which requires high-strength wire. The production of such wire requires the use of a workpiece with high carbon content, changing the drawing regimes, patenting, and other operations. At the same time, it is necessary to achieve a reduction in the cost of wire manufacturing. In this context, the development and implementation of competitive processes for the manufacture of high-quality, high-strength wire as a reinforcing material for automobile tires is an urgent task.

  • high carbon steel wire
  • reinforcing material
  • automobile tire
  • steel cord
  • bead wire
  • drawing
  • patenting
  • brass-plated wire
  • laying
Please wait, diff process is still running!

References

  1. Smithers Rapra. Available online: https://www.smithersrapra.com/resources/2017/april/tire-industry-in-boom-cycle (accessed on 30 June 2021).
  2. Fleming, R.A.; Livinsto, D.I. Tire Reinforcement and Tire Performance; American Society for Testing and Materials: Philadelphia, PA, USA, 1979; pp. 112–134. Fleming, R.A.; Livinsto, D.I. Tire Reinforcement and Tire Performance; American Society for Testing and Materials: Philadelphia, PA, USA, 1979; pp. 112–134.
  3. Vedeneev, A.V.; Bobarikin, Y.A.; Zalewski, V.P. Analysis of the development of consumption and production of steel cord. Foundry Prod. Metall. 2019, 48–59. Vedeneev, A.V.; Bobarikin, Y.A.; Zalewski, V.P. Analysis of the development of consumption and production of steel cord. Foundry Prod. Metall. 2019, 48–59.
  4. AZoM Materials. Available online: https://www.azom.com/ (accessed on 1 August 2021).
  5. Tarui, T.; Takahashi, T.; Tashiro, H.; Nishida, S. Metallurgical design of ultra high strength steel wires for bridge cable and tire cord. In Metallurgy Processing and Applications of Metal Wires; Paris, H.G., Kim, D.K., Eds.; TMS: Warrendale, PA, USA, 1996; pp. 87–96. Tarui, T.; Takahashi, T.; Tashiro, H.; Nishida, S. Metallurgical design of ultra high strength steel wires for bridge cable and tire cord. In Metallurgy Processing and Applications of Metal Wires; Paris, H.G., Kim, D.K., Eds.; TMS: Warrendale, PA, USA, 1996; pp. 87–96.
  6. Minamida, T.; Hiraga, N.; Shibata, T. R&D Kobe Steel Engineering Reports. 2000, p. 32. Available online: https://www.kobelco.co.jp/technology-review/pdf/50_3/031-035.pdf (accessed on 20 August 2021).
  7. Tashiro, H.; Tarui, T. Nippon Steel Technical Report. 2003, p. 87. Available online: https://www.nipponsteel.com/en/tech/report/nsc/pdf/n8818.pdf (accessed on 20 August 2021).
  8. Kirihara, K. Production technology of wire rod for high tensile strength steel cord. Kobelco Technol. Rev. 2011, 30, 62–65. Kirihara, K. Production technology of wire rod for high tensile strength steel cord. Kobelco Technol. Rev. 2011, 30, 62–65.
  9. Kanao, M. Improvement of the technology to get fine pearlite structure in wire. News Ferr. Metall. Abroad 2004, 1, 61–62.
  10. Dailoh, V.; Hamada, T. Microstructures of heavily deformed high steel wires. J. Iron Steel Inst. Jpn. 2003, 2, 105–110.
  11. Tashiro, H.; Tarui, T. State of the Art for High Tensile Strength Steel Cord: Technical Report. Nippon. Steel Tech. Rep. 2003, 88, 77–80. Available online: http://nsc.co.jp (accessed on 30 June 2021).
  12. Kharitonov, V.A.; Stolyarov, A.Y. Development of a competitive technology to make wire for metal cord. Metallurgist 2013, 57, 320–325.
  13. Parusov, V.; Derevyanchenko, I.V.; Sychkov, A.B.; Nesterenko, A.M.; Zhigarev, M.A. Ensuring high quality indices for the wire rod used to make metal cord. Metallurgist 2005, 49, 439–448.
  14. KOBELCO. Available online: https://www.kobelco.co.jp/english/ (accessed on 1 August 2021).
  15. Nippon Steel Corporation. Available online: https://www.nipponsteel.com/ (accessed on 1 August 2021).
  16. JFE Steel Corporation. Available online: https://www.jfe-steel.co.jp/en/ (accessed on 1 August 2021).
  17. Thyssenkrupp. Engineering. Tomorrow. Together. Available online: https://www.thyssenkrupp-steel.com/en/? (accessed on 1 August 2021).
  18. Wang, L.; Xi, Z.; Li, C. Modification of type B inclusions by calcium treatment in high-carbon hard-wire steel. Metals 2021, 11, 676.
  19. Dey, I.; Chandra, S.; Saha, R.; Ghosh, S. Effect of Nb micro-alloying on microstructure and properties of thermo-mechanically processed high carbon pearlitic steel. Mater. Charact. 2018, 140, 45–54.
  20. Han, K.; Edmonds, D.V.; Smith, G.D.W. Optimization of mechanical properties of high-carbon pearlitic steels with Si and V additions. Met. Mater. Trans. A 2001, 32, 1313–1324.
  21. Han, K.; Smith, G.; Edmonds, D. Developments in ultra-high-carbon steels for wire rod production achieved through microalloying additions. Mater. Des. 1993, 14, 79–82.
  22. Tarui, T.; Maruyama, N. Microstructure Control and Strengthening of High-Carbon Steel Wires Nippon Steel Technical Report No. 91. January 2005. Available online: https://www.nipponsteel.com/en/tech/report/nsc/pdf/n9112.pdf (accessed on 18 July 2021).
  23. Jiang, Y.; Lei, J.; Zhang, J.; Xiong, R.; Zou, F.; Xue, Z. Effect of carbon content on ti inclusion precipitated in tire cord steel. J. Surf. Eng. Mater. Adv. Technol. 2013, 3, 283–286.
  24. Lei, J.; Xue, Z. Study on tin precipitation during solidification for hypereutectoid tire cord steel. Metal. Int. 2012, 17, 10–15.
  25. Vereshchagin, M.N.; Bobarikin, Y.L.; Savenok, A.N.; Vedeneev, A.V.; Tseluev, M.Y.; Ignatenko, O.I. Influence of the drawing rate on the temperature and stress-strain state of high-carbon wire. Steel Transl. 2007, 37, 1036–1041.
  26. Kazama, H.; Ishimoto, K. Super High Tensile Steel Wire for Rubber Product Reinforcement, Steel Cord Using for Steel Wire and Radial Tire Using This Steel Cord. U.S. Patent 5888321, 15 May 1996.
  27. Person, L.E. Drawing wire with a smaller die angle. Wire Ind. 2004, 71, 437–441.
  28. Mamoru, N.; Takeshi, K. Suppression of delamination in hyper-eutectoid steel wires by multi-skin pass drawing. Tetsu to Hagane 2004, 90, 588–592.
  29. Hollinger, S.; Depraetere, E.; Giroux, O. Wear mechanism of tungsten carbide dies during wet drawing of steel tire cords. Wear 2003, 255, 1291–1299.
  30. Matsuyama, K. Method for Manufacturing Brass-Plated Steel Wire and Apparatus for Drawing Brass Plated Steel Wire. U.S. Patent 20100294013A, 26 January 2009.
  31. Demidov, A.V.; Muraveiko, I.A. The experience of modernization of mills of wet wire drawing for the metal wire cord. Foundry Prod. Metall. 2019, 4, 97–102.
  32. Haddi, A.; Imad, A.; Vega, G. Analysis of temperature and speed effects on the drawing stress for improving the wire drawing process. Mater. Des. 2011, 32, 4310–4315.
  33. Fetisov, V.P. Change of deformational aging rate of brass plated wire under high reductions. Steel Transl. 1998, 11, 55–57.
  34. Zelin, M. Microstructure evolution in pearlitic steels during wire drawing. Acta Mater. 2002, 50, 4431–4447.
  35. Kemp, I.P.; Pollard, G.; Bramley, A.N. Static strain aging in high carbon steel wire. Mater. Sci. Technol. 1990, 6, 331–337.
  36. Lee, S.-K.; Lee, S.-B.; Kim, B.-M. Process design of multi-stag wet drawing for improving the drawing speed for 0.72 wt% steel wire. J. Mater. Process. Technol. 2010, 210, 776–783.
  37. Process for Heat Treating a Carbon Steel Wire. U.S. Patent 4830684.122113, 18 November 1987.
  38. Process for Producing Patented Steel Wire. U.S. Patent 5749981.767467, 16 December 1996.
  39. High Flexibility Steel Wire and Method of Treating Same. U.S. Patent 3574000.675522, 17 February 1969.
  40. High Flexibility Steel Wire and Method of Treating Same. U.S. Patent 3584494.826229, 20 May 1969.
  41. Heat Treatment of Steel Wire. U.S. Patent 6228188.08/278910, 22 July 1994.
  42. Process for Manufacturing Pearlitic Steel and Product Made Thereby. U.S. Patent 4759806.948077, 31 December 1986.
  43. Tyl, T.W. Thermodynamic wire transformation process in the manufacture of steel tire cord. Wire J. Int. 2008, 7, 80–86.
  44. Tyl, T.W. Steel patenting technology in the manufacture of steel tire cord. Wire J. Int. 2008, 10, 80–87.
  45. Kruzel, R.; Suliga, M. The impact of the heat treatment parameters on patenting line on mechanical-technological properties of steel cord wires. Mater. Sci. 2016. Available online: https://www.semanticscholar.org/paper/The-impact-of-the-heat-treatment-parameters-on-line-Kruzel-Suliga/29650620f2e28463c4b1a3133a021d9d2f738657#citing-papers (accessed on 18 July 2021).
  46. Buytaert, G.; Coornaert, F.; DeKeyser, W. Characterization of the steel tire cord—Rubber interface. Rubber Chem. Technol. 2009, 82, 430–441.
  47. Khrol, O.N. Influence of the quality of compounds on the adhesion properties of metal cord. Foundry Prod. Metall. 2020, 2, 36–41.
  48. Su, Y.-Y.; Shemenski, R.M. Investigation the parameters for torsion ductility of bead wire. Mater. Des. 2010, 31, 1423–1430.
  49. Zhou, L.; Fang, F.; Wang, L.; Hu, X.; Xie, Z.; Jiang, J. Torsion performance of pearlitic steel wires: Effects of morphology and crystallinity of cementite. Mater. Sci. Eng. A 2018, 743, 425–435.
  50. Sychkov, A.B.; Stolyarov, A.Y.; Kamalova, G.Y.; Efimova, Y.Y.; Gulin, A.E.; Selivanov, V.N. Peculiarities of structure formation in thin wire. Vestn. Nosov Magnitogorsk State Tech. Univ. 2017, 15, 75–84. (In Russian)
  51. Parusov, V.; Starov, R.V.; Derevyanchenko, I.V.; Sychkov, A.B.; Kucherenko, O.L. A decade of quality steel production: Developing a production technology for steel used in metal-cord manufacture. Steel Transl. 2010, 40, 82–87.
  52. Qiao, L.; Wang, Z.; Wang, Y.; Zhu, J. Mechanical performance-based optimum design of high carbon pearlitic steel by particle swarm optimization. Steel Res. Int. 2020, 92, 2000252.
  53. Shmurak, I.I. Improvement of metal cord for tyres. Int. Polym. Sci. Technol. 2006, 33, 1–4.
  54. Valiev, R.; Islamgaliev, R.; Alexandrov, I. Bulk nanostructured materials from severe plastic deformation. Prog. Mater. Sci. 2000, 45, 103–189.
  55. Valiev, R.Z.; Estrin, Y.; Horita, Z.; Langdon, T.G.; Zechetbauer, M.J.; Zhu, Y. Producing bulk ultrafine-grained materials by severe plastic deformation. JOM 2006, 58, 33–39.
  56. Langdon, T.G. Processing by severe plastic deformation: Historical development and current input. Mater. Sci. Forum 2011, 667–669, 9–14.
  57. Segal, V. Review: Modes and processes of severe plastic deformation (SPD). Materials 2018, 11, 1175.
More
ScholarVision Creations