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High Speed Roll Caster: Comparison
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Please note this is a comparison between Version 2 by Conner Chen and Version 1 by Toshio Haga.

There were two types of high-speed twin-roll casters and a single-roll caster equipped with a scraper. One of the twin-roll casters is a vertical-type high-speed twin-roll caster, and the other twin-roll caster is an unequal-diameter twin-roll caster. The vertical-type high-speed twin-roll caster can cast strip at speeds of up to 120 m/min. The unequal-diameter twin-roll caster casts strip at speeds up to 60 m/min. The unequal-diameter twin-roll caster is superior to the vertical-type high-speed twin-roll caster at the point of conveyance of the cast strip. A single-roll caster equipped with a scraper can cast strip without center-line segregation at speeds of up to 40 m/min. The use of a copper alloy roll and the non-use of a parting material enable high-speed roll casting. Since the roll loads of these casters are smaller than 0.1 kN/mm, soft copper alloy roll can be used. The strip does not stick to the roll without the parting material because of the use of the copper alloy roll with high thermal conductivity and the small roll load. The cooling rate near the surface is higher than 2000 °C/s.

  • vertical type high speed twin roll caster
  • unequal diameter twin roll caster
  • single roll caster equipped with a scraper
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References

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