The global climate is changing unprecedentedly, and the primary reason behind this catastrophic change is the significant rise in global CO2 emissions. It is critically important to lower the CO2 concentration in the atmosphere, and this can be accomplished by CO2 conversion technology where carbon-based materials are used. CO2 conversion refers to the process of converting CO2 into useful chemicals and fuels, and some common conversion methods are illustrated in Figure 1:
2. Carbon Capture Technologies for Climate Change Mitigation
Three main strategies exist for mitigating the consequences of climate change (illustrated in
Figure 2). Traditional mitigation efforts aim to reduce carbon dioxide emissions through the use of de-carbonization technologies and methods such as renewable energy, fuel switching
[85][15], efficiency increases, nuclear power, and carbon capture, storage, and usage. The risks associated with these devices are generally low and have been around for some time
[86,87,88][16][17][18]. The second possibility involves the use of novel tools and methods. It is possible to remove CO
2 from the atmosphere and store it using negative emissions devices
[86][16]. Numerous negative emissions techniques are already in use, including bioenergy carbon capture and storage, bio-char, enhanced weathering, direct air carbon capture and storage, ocean fertilization, ocean alkalinity enhancement, soil carbon sequestration, afforestation/reforestation, wetland construction/restoration, and mineral carbonation/biomass use in construction
[89,90,91][19][20][21]. The third and final choice involves controlling the amount of radiation coming from the sun and the planet. The goal of using geoengineering techniques that rely on radiative forcing is to either keep our world’s average temperature stable or to make our planet slightly cooler. The main geoengineering techniques for radiative forcing are stratospheric aerosol injection, marine sky brightening, cirrus cloud thinning, space-based mirrors, surface-based brightness, and various radiation management approaches
[92,93][22][23].
Figure 2.
CO
2
conversion methods for climate change mitigation.
As a means of decarbonizing the energy and manufacturing industries, carbon capture and storage holds a great deal of potential. The burning of solid fuels such as coal, oil, or gas can produce carbon dioxide gas, which can now be collected and isolated using modern technology. The CO
2 is then transported through pipes to subterranean storage facilities, where it will stay for thousands of years. Eliminating or at least greatly lowering the pollution from burning fossil fuels is priority number one. The three possible capturing times are before, after, and during oxyfuel combustion. When it comes to CO
2 capture and storage, each method has its specific process. Post-combustion capture devices, on the other hand, are well-suited for retrofitted uses. CO
2 is captured, liquefied, and then transported via ship or conduit to long-term holding sites. It has been found that depleted oil and gas areas, coal beds, and underground saline reservoirs that are not used for potable water are all viable options.
Direct Air Carbon Capture Technology
One of the emerging technologies for artificially removing CO
2 from the atmosphere is direct air carbon capture and storage (DACCS). This technology uses molecular bonding to extract CO
2 from the atmosphere, and it is then either kept in geological reservoirs or put to some other use, such as in the production of compounds or mineral carbonates adsorption. The stability of CO
2 storage is a major issue for this technology as well, just as it is for carbon capture and storage and bioenergy carbon capture and storage. Capturing CO
2 from atmospheric air is much more challenging than capturing CO
2 from highly concentrated combustion gas streams since direct air carbon capture and storage requires more energy and materials. If unforeseen issues with large-scale implementation can be resolved, the global capacity for CO
2 removal will be between 0.5 and 5 GtCO
2 per year by 2050 and could increase to 40 GtCO
2 per year by the end of the century. The cost of CO
2 removal is estimated to run from USD 600 to 1000 per metric ton of moved (tCO
2) at the beginning but to drop to USD 100 to 300 per metric ton of CO
2 removed in the future
[94][24]. Several companies have developed and implemented direct air capture technology at an industrial scale. These companies include Carbon Engineering, Climeworks, Global Thermostat, Hydro Cell, Sky Tree, and Infinitree. Carbon Engineering has constructed a DAC plant located in the Permian Basin in Texas, USA, with a capture capacity of 1 MtonCO
2/year
[95][25]. There are no legislative instruments in place to aid this technology, as is the case with many of the other negative emissions options that have been investigated.
The direct air capture of CO
2 by physisorbent materials, namely TEPA-SBA-15 (amine-modified mesoporous silica, chemisorbent, and Zeolite 13X (inorganic), HKUST-1, Mg-MOF-74/Mg-dobdc, and SIFSIX-3-Ni (a hybrid ultra-microporous material including four physisorbents), were found to be able to capture carbon from CO
2-rich gas mixtures
[96][26]. The greenhouse gas removal efficiency was 79–91%, while in the best case, the removal efficacy can be as high as 97%
[97][27]. However, competition and reaction with atmospheric moisture significantly reduced the direct air capture (DAC) performance
[96][26], and the drawback of DAC lies in the significant amount of energy required for capturing CO
2 from the atmosphere
[98][28]. Amine-based cellulose adsorbents or silica gel are normally used in the DAC system
[99,100][29][30]. An estimate of US$610–780/tC CO
2 was reported for the facility using sodium hydroxide, which is a strong base
[95][25]. The thermal energy required for a DAC adsorption system is between 1400 and 2000 kWhth/ton CO
2 [100][30].
3. Carbon Recycling through CO2 Conversion
Circular economy is a model that recycles all waste and byproducts discharged from a production process and generates no waste at the production end pipe. A cycle c economy is a process that involves the transforming of CO
2 from a linear economy into value-added chemicals and fuels. CO
2 is converted into methanol with enzymes or methane via electrodes and hydrogenophilic methanogenic cultures
[101][31]. Catalysts can also be used in converting CO
2 into other chemicals. For example, activated carbons have been used as a catalyst in converting CO
2 into formic acid and methanol, as mentioned above, both of which are useful chemicals that can be used as feedstock for other industrial processes. About 200 million tons of CO
2 are utilized in different processes each year, and then CO
2 will react with ammonia to produce urea for fertilizers, while petroleum companies are also injecting CO
2 underground to help recover fossil oil. Methanol and H
2 are some of the key products produced from CO
2 conversion processes, and those chemicals can be green or gray methanol and H
2. When methanol is produced from renewable energy sources, a new term, “e-methanol”, is used. In terms of environmental impact, H
2, and methanol are known as the lowest carbon intensity chemicals, and this is best for the climate. Methanol is one of the most practical alternatives to conventional fuels in the maritime area globally, and its use in a ship’s operation can reduce SO
x emissions by 99%, PM emissions by 95%, NO
x by 60%, and CO
2 by 25%
[102][32].
Recently, there has been an increasing number of projects that utilize sustainable feedstock such as captured CO
2 from industrial emitters and green hydrogen produced from municipal solid waste (MSW), forestry residues, or agricultural waste. In terms of market impact, methanol is available in over 100 ports today. Conventionally, by 55% of global consumption of methanol is used in the production of downstream chemicals. Increasingly, the fastest growing segment is where it is in the numerous applications where it is consumed as a fuel (~45%). Captured CO
2 can also be used for enhanced oil recovery
[103][33].
Using methanol as a fuel would produce CO
2 emissions of 54.7 tons per day at service speed, compared to 64.7 tons per day for diesel, and even less when using renewable or bio-methanol blends. Methanol is known to be a fuel that has no sulfur emissions, very low particulate matter, and CO
2 emissions 15% lower than conventional marine fuel oil. Methanol can even blend with water to meet IMO NO
x Tier III requirements, removing the need for expensive exhaust gas treatment
[104][34]. Renewable methanol can also be produced from renewable H
2 and captured CO
2. Globally, methanol was valued at USD 30.7 billion in 2021 and is forecasted to reach USD 36.3 billion by 2026. The option to recycle CO
2 could reduce industrial costs related to CO
2 certification, and in Germany alone, the production costs of e-MeOH or methanol produced from electricity will vary between EUR 608 and 1453 per ton.
Hydrogen can also be produced from captured CO
2. An electrolyte is used in this technology. When CO
2 is injected into the aqueous electrolyte, the CO
2 will react with the cathode, making the solution more acidic, which eventually generates electricity and creates H
2. This is a new trend and has a great environmental and market impact since captured CO
2 can be recycled and turned into a clean energy source
[105][35].