Catalysts and Biocatalysts Combinations for Hydrocarbon Pollutants Elimination: Comparison
Please note this is a comparison between Version 3 by Beatrix Zheng and Version 2 by Beatrix Zheng.

Due to the presence of environmental problems, it is urgent to improve the processes aimed at the processing and purification of hydrocarbon-containing wastes and wastewaters. The research presents the latest achievements in the development of nanostructured catalysts made from different materials that can be used to purify oil-polluted wastewaters (petroleum refinery wastewater, oilfield-produced water, sulfur-containing extracts from pre-oxidized crude oil and oil fractions, etc.) and eliminate components of hydrocarbon pollutants (polyaromatic hydrocarbons, phenols, etc.). The results of the analysis of possible combinations of chemical and biological catalysts for deeper and more effective solutions to the problems are discussed. The possibilities of highly efficient elimination of hydrocarbon pollutants as a result of the hybrid application of nanoparticles (graphene oxide, mesoporous silica, magnetic nanocatalysts, etc.) or catalytic nanocomposites for advanced oxidation processes and biocatalysts (enzymes, cells of bacteria, mycelial fungi, phototrophic microorganisms and natural or artificial microbial consortia) are analyzed. 

  • nanocatalysts
  • nanocomposites
  • hydrocarbon pollutants

1. Introduction

In the 21st century, industries related to the extraction, transportation, storage, processing and use of hydrocarbon raw materials continue to actively develop. Various wastewaters of oil-producing, oil-refining, chemical, transporting and other fields of industry form multi-tonnage effluents containing residual concentrations of hydrocarbons [1][2][3][4]. The volume of oilfield-produced water (OPW) alone is on average at least 250 million barrels per day worldwide [2][5][6]. Crude oil emulsions and hydrocarbon-contaminated wastewaters and soils are considered sources of potential threat to the environment and living objects [7].
Polyaromatic hydrocarbons (PAHs) and benzene, toluene, ethylbenzene, and xylenes (BTEX) usually predominate among dissolved organic compounds in hydrocarbon-containing wastes [8].
Hydrocarbon-containing wastewaters may contain various toxic organic compounds: aromatic substances, MTBE (methyl tert-butyl ethers), naphthenic acids, methanol, ketones, ethers, brominated organic compounds, estrogens, PCBs (polychlorinated biphenyls), phthalates, linear alkyl benzene sulfonates, furans and others [1][4][9][10]. However, BTEX are rarely considered due to their high volatility and rapid decomposition in water as a source of serious ecotoxicological effects. It is believed that phenols and PAHs (naphthalene, acenaphthylene, acenaphthene, fluorene, phenanthrene, anthracene, fluoranthene, pyrene, chrysene and others) pose the greatest danger to the environment and human health. Alkylphenols, especially with long (C7–C9–carbon) chain, and naphthenic acids can have a significant negative effect on the endocrine system, causing estrogenic effects in vertebrates [6][11].

2. Combined Applications of NCs and BCs for Elimination of Hydrocarbon Pollutants

It is known today that chemical-only or biocatalytic-only approaches are rarely used for deep wastewater treatment containing hydrocarbon pollutants. The mechanisms of action of NCs and BCs for individual application are described in detail in many articles and mainly depend on the chemical composition of hydrocarbon pollutants and catalysts, as well as the conditions for the treatment of contaminants [4][9][12][13][14][15][16]. The possibility of their combination at the secondary and tertiary stages of wastewater treatment is most often considered [10][17]. The development and implementation of NCs and NComs (Table 1) in combination with highly efficient BCs (Table 2) is the basis for successfully solving urgent problems related to the processes of water and soil purification from hydrocarbon pollutants. Two approaches to the integration of chemical and biocatalytic stages of wastewater treatment are known: (a) sequential physical–chemical and biocatalytic treatment conducted in different combinations and (b) the simultaneous carrying out of physical–chemical treatments and biodegradation in one reactor.
Table 1. Advanced oxidation processes with NCs and NComs for degradation of hydrocarbon pollutants *.
NCs/NComs; Size (nm)

[Reference]
Pollutants Reaction Conditions Removal

Efficiency (%)
Heterogeneous photocatalysis
TiO2

O
2
, 100 ℃, 0.5 h
89.58% of COD, 87.38% of TOC
* COD—chemical oxygen demand; MIL—Materials of Institute Lavoisier; MIL-101(Cr)—metal–organic frameworks (MOFs) based on chromium (III) and polymeric terephthalate; M.MIL-100(Fe)—mesoporous metal–organic framework based on iron (III) carboxylate; OPW—oilfield-produced water; PAHs—Polycyclic aromatic hydrocarbons; PRW—petroleum refinery wastewater; SOG—soap oil and grease; TiO2@ZnHCF—Titanium dioxide based zinc hexacyanoferrate framework; TOC—Total organic carbon.
Table 2. Biocatalytic treatments of various hydrocarbon pollutants.
Biocatalyst [Reference] Pollutants Conditions and Degradation Efficiency
Homogenous BCs
(30 nm) [18] Phenol (300 ± 7 mg/L), soap oil and grease (SOG) (4000 ± 23 mg/L) in oil refinery wastewater 8 g/L of catalyst, aeration flow rate of 1.225 L/min, 90 min 76% of phenol and 88% of SOG
Achromobacter xylosoxidans [33] Pyrene 100 mg/L pH 7–9, 37–40 °C, 0–2.5% NaCl,

15 days, 50% of of pyrene
TiO2

(44.3–48.0 nm)
[19] Anthraquinone

(0.5 mg/L)
200 mg/L of catalyst, solar irradiation 100 mW/cm2, 240 min 57%
Haematite (α-Fe2O3) [20] Petroleum refinery wastewater

COD 1257 mg/L
pH 7.5, 1.494 g/L of catalyst, H2O2/COD ratio of 1 mg/mg, UV-A lamp solar irradiation,

90 min
90.85% of COD
Petroleum refinery wastewater


(52.2 mg/L COD)
Membrane bioreactor (MBR)-H
2
O
2
/UV Hybrid pretreatment before nanofiltration


80% of COD degradation for 1 h
To choose a hybrid approach to the removal of pollutants, one of the key parameters is the initial chemical content of the cleaning object and the initial concentration of toxic components. At high concentrations of phenol in effluents, it is recommended to carry out preliminary chemical treatment in combination with further biocatalytic stages [63].
Petroleum refinery wastewater is a complex mixture of hydrocarbons, sulfides, ammonia, oils, suspended and dissolved solids and heavy metals. Depending on the type of wastewater (desalinated, acidic, spent alkaline and oily wastewaters), various sequential combined physical–chemical-biocatalytic purification methods are proposed at the secondary treatment stage (ozonation with treatment in a biofilm reactor with a movable layer or photocatalysis with treatment in a biofilm reactor with a compacted layer, etc.) [17][64].
For the purification of oilfield-produced water containing a mixture of suspended substances (including PAHs: pyrene, phenanthrene, anthracene and naphthalene) and dissolved organic (a mixture of phenol, benzene, xylenes, toluene and ethylbenzene) and non-organic (cations of barium, calcium, magnesium, sodium, potassium and heavy metals and anions such as chloride) compounds, biocatalytic treatment is usually carried out at the secondary stage of purification. Aerobic biocatalytic treatment is followed by a tertiary deep purification stage, which includes one or more stages: electrodialysis, macroporous polymer extraction (MPPE), microporous membrane treatment, electrolysis, ion exchange and AOPs [10]. In general, with the subsequent combination of several approaches to purification, the biocatalytic stages are now successfully combined with membrane technology, advanced oxidation processes (AOPs), electrochemical methods and other modern purification technologies. Among the advantages of hybrid sequential or one-time implemented processes, their environmental friendliness and the possibility of saving resources are indicated. Thus, for the complete mineralization of organic compounds, photocatalysis usually requires too much energetic costs and is often accompanied by the formation of dangerous by-products. The combination of photocatalysis and biodegradation joins the advantages of both technologies; is characterized by simple functioning, low energy consumption and high cleaning efficiency; and represents an actual direction of the current trend of research [65][66].
Membrane bioreactors are increasingly being offered as the technological design of hybrid processes associated with the deep purification of real wastewater [62][67]. Among the main competitive advantages of membrane technologies, it is possible to note the production of highly purified wastewater and the possible separation of growing biomass in a membrane bioreactor. In membrane bioreactors, biological purification is successfully combined with the microfiltration/ultrafiltration/nanofiltration/direct osmosis of effluents. At the tertiary stage of purification, membrane bioreactors are combined with membrane distillation and electrodialysis [68]. To improve the operation of membrane bioreactors, the use of various nanomaterials is being actively mastered [69]. Membrane systems based on nanomaterials provide an increase in the available flow rate per square unit of the membrane and contribute to the even more efficient removal of target contaminants with a longer period of membrane operation [68]. It is obvious that the development of membrane technologies in combination with nanomaterials with NCs and BCs is a fundamental trend in the current development of technologies for the elimination of hydrocarbon pollutants.
The successful application of a membrane bioreactor was demonstrated during the purification of petroleum refinery wastewater using a hybrid approach combining the intimate coupling of photocatalysis and biodegradation (ICPB) [67]. ICPB assumes the simultaneous carrying out of physical–chemical treatment and biodegradation in one reactor and ensures the achievement of good results in the decomposition of PAHs [65].
When combining different processes in one reactor, biodegradable intermediate products obtained as a result of the physical–chemical treatment of waste are immediately biodegradable. Thus, during the photocatalytic destruction of toluene, its partial transformation to biodegradable intermediates was ensured. Then, the appeared product was immediately mineralized by microorganisms [70].
Today, hybrid processes such as ICPB are known for the degradation of hydrocarbon pollutants (Table 3) [67][70][71][72][73][74][75][76][77][78] and some persistent and toxic organic pollutants [65]. At the same time, it can be argued that research in this direction is currently almost at the initial stage of development but will actively advance in the near future.
Among the known ICPB processes involving NCs, processes with TiO2 and its derivatives predominate, which provide the destruction of toluene [70], phenanthrene [73], pyrene [74], phenol, 4-chlorophenol (4-CP) and 4-fluorophenol (4-FP) [75], 1,2,4-trichlorobenzene [76] and petroleum refinery wastewater [67].
For those processes, where a comparative assessment of the effectiveness of joint and separate applications of biocatalysis and photocatalysis was carried out, the ICPB priority was shown [74][76]. The processes of hybrid biological and photocatalytic degradation of PAHs in soil with Ag3PO4@Fe3O4 and in water with Mn3O4/MnO2- Ag3PO4 have been studied with the combined use of microbial BCs and NCs with photocatalytic activity in visible light [71][72]. The test of biocompatibility showed that Ag3PO4@Fe3O4 had practically no negative effect on the activity of soil microorganisms. These results open up new prospects for the joint use of photochemistry and biocatalytic technologies to solve urgent problems of environmental biotechnology, particularly for the removal of hydrocarbon pollutants.
For hybrid systems involving the combined use of chemical and biological catalysis, it is important to not only ensure the biocompatibility of components but also protect the activity of BCs. A hybrid photo-controlled reversible photocatalytic ICPB system has been developed with a mechanism of protecting microorganisms from the attack of reactive oxidative species formed during photocatalysis [77]. The surface of the CdS-photocatalyst was coated with SiO2, and then a thermosensitive polymer (TRP) was applied to cover the surface of CDs@SiO2. This polymer was composed of N-isopropyl acrylamide, acrylamide, and the cross-linker (N,N′-methylenebisacrylamide). The resulting CdS@SiO2@TRP was attached to the surface of graphene (photothermal converter) to form a photo-controlled reversible photocatalytic system. Without light irradiation, soluble pollutants were biodegraded or absorbed by the CdS@SiO2@TRP. Under light irradiation, reactive oxidative species, photogenerated due to the activation of the protective polymer cover, were formed inside CDs@SiO2@TRP and photocatalytically decomposed the pollutants without contact between reactive oxidative species and microorganisms.
It should be noted that in hybrid systems, in addition to chemical and biocatalytic components, there is most often an important component such as a carrier, whose role is not limited to protecting BCs from the influence of negative environmental factors, particularly free radicals [79]. Among carriers, priority is given to biocompatible materials (cellulose, ceramics and loofah) [66][80]. Microcapsules based on Ca-alginate gel and carboxymethyl cellulose successfully protected BCs from direct contact with the photocatalyst and free radicals, increasing the life of BCs during the photocatalytic decomposition of PAHs [71]. Cellulose used as a carrier provided conditions for the growth of cells of the genus Ruminiclostridium used as BCs and played an additional role of co-substrate [76]. In this case, the cellulose carrier was not only biocompatible but also biodegradable. The presence of a co-substrate or its formation in the workflow can contribute to improving the efficiency of the implementation of hybrid processes. Not only the carrier but also low-molecular-weight substances (acetic or propionic acids formed in the bioreactor or introduced from outside) can also act as co-substrates and electron donors and contribute to the course of photocatalytic reactions [76]. Today, the development of hybrid processes depends on the development of three-dimensional carriers characterized as affordable, high strength, biocompatible, porous and reproducible in characteristics.
It should be noted that the effective use of hybrid processes is influenced by temperature and pH. Currently, a significant part of chemical reactions occurring in the presence of NCs do not require the use of extreme temperatures (Table 1), and this allows them to be considered in combination with BCs (Table 2 and Table 3).
The use of sewage with natural microbial consortia, possessing activity at pH 5.5–7.4 (Table 2), can be considered optimal for simultaneous physical–chemical treatment and biodegradation, which generally corresponds to most modern approaches to the degradation of hydrocarbon pollutants using NCs (Table 1). If necessary, the range of operating pH values can be expanded when using microscopic fungi as BCs [78] and synthetic or adapted consortia [42]. Thus, the use of Aspergillus niger cells in combination with NPs of ZS provides 100% destruction of 100 mg/L venzene, 100 mg/L toluene and 100 mg/L xylene w for 1 h at pH 4 [78]. BCs themselves play an important role in achieving the effective destruction of toxicants in the organization and implementation of hybrid processes [81]. It is possible to increase the activity of BCs by combining different cells and enzymes instead of their individual use [66]. This can also help to increase the stability of their action in the extended pH range. The selection of the BCs most suitable for combination, based on a deep knowledge of their properties, certainly underlies the further development of hybrid systems for purification from hydrocarbon pollutants.

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