Topic review

Electrospun Asymmetric Membranes

Subjects: Others
Submitted by: Ilídio Correia

Definition

Asymmetric electrospun membranes are 3D matrices composed of two layers with different nanofiber-based structures, reproducing skin's extracellular matrix structure. The external denser layer is often composed of smaller-sized hydrophobic nanofibers, which allows the protection of the wound site against microorganisms invasion. On the other hand, the bottom layer presents a porous interconnected 3D network with hydrophilic nanofibers that promotes a moist environment, which supports cell migration, adhesion, and proliferation. In this way, asymmetric electrospun membranes are able to mimic both epidermis and dermis layers of the skin, through the deposition of one layer on the top of an already produced layer.

1. Introduction

Skin is the largest and outermost organ of the human body, with approximately 2 m2 of area and a mean thickness of 2.5 mm [1][2]. This organ is involved in important functions in the human body, namely thermoregulation, prevention of water and fluid loss, immune surveillance, hormone synthesis, and sensory detection [1][3]. In addition, due to its anatomical location, it also acts as a barrier against microbial invasion as well as mechanical and chemical insults, thus conferring protection to the body [3]. In this way, when the skin’s structure is compromised, the use of dressing materials to cover and protect the wound to re-establish a temporary or, in the case of extensive wounds, a permanent fully functional body barrier is of utmost importance [4].

In this field, various biomedical alternatives have been developed and applied over the years to assist the wound healing process. The skin grafts (autografts, allografts, xenografts) remain as the most conventional and widely used therapeutic approach for restoring the skin’s structure after an extensive lesion [5]. Despite their intrinsic advantages, autografts present limited availability and induce additional morbidity to the patient; while alo- and xenografts can lead to immune rejection [6][7]. In turn, wound dressings, i.e., 3-dimensional materials/structures that can be applied in the wound site either temporarily or permanently, act as a barrier against microorganisms, external insults, and dehydration, while simultaneously accelerating the wound healing [3][8]. Today, some wound dressings are already applied in the clinic, for example, Duoderm® [9], Acticoat [10], Aquacel Ag® [11], DermFactor® [12], and Procellera® [13]. Despite the advantages presented by these commercial wound dressings, they still present drawbacks such as adhesion to the surface of the lesion, which may cause additional damage upon periodic replacement, and the cost [8].

To address these limitations, tissue engineering researchers have been focusing on the development of new different biomimetic wound dressings. Films, hydrogels, and hydrocolloids are some examples, and they present a few advantages such as the capacity to enable the transmission of gases and maintain a moist environment at the wound site, which improves and accelerates the wound healing process [14]. However, these approaches also have some limitations, the possibility of maceration, and the necessity for periodic replacement, and until now, none of them have been capable of fully restoring the skin’s native structure and functions [15][16]. Such emphasizes the need for the development of an efficient wound dressing that can provide the ideal structural and biochemical mechanisms for promoting efficient skin regeneration. Asymmetric membranes, widely explored for filtration and gas separation, recently captured the attention of researchers for being applied as wound dressings [17][18][19]. The utilization of asymmetric wound dressings aims to reproduce a skin-like layered organization, which consists in a top layer to protect the wound site and mechanical support, and a bottom layer that facilitates cell migration, adhesion, and proliferation, and provides a moist environment [20]. Particularly, the nanofibrous composition of asymmetric electrospun membranes allows them to reproduce the extracellular matrix (ECM) structure, thus providing additional anchoring points for cell adhesion and proliferation [21].

2. Electrospun Asymmetric Membranes as Delivery Systems of Biomolecules

Apart from the structural advantages of asymmetric electrospun membranes, the nanofibers present in their structure can also incorporate bioactive agents for increasing its antibacterial efficacy and/or enhance the wound healing process (Figure 4). Table 3 provides an overview of the biologic properties of asymmetric membranes produced through electrospinning aimed to be used as wound dressings.

Figure 4. Illustration of the incorporation of bioactive agents to improve the antibacterial efficacy and/or enhance the wound healing process.

Table 3. Asymmetric membranes produced through electrospinning aimed to be used as biomolecules delivery systems.

Aims Composition Biomolecule Incorporated Layer of Incorporation Encapsulation Efficiency and Loading Efficiency Release Profile Ref
Antibacterial activity PCL/PVAc CRV Bottom layer The CRV loaded in samples I and II was 3.0 ± 0.4 wt% and 2.3 ± 0.5 wt%, respectively Sample I released about 45% of the total drug, while sample II released about 60% of the loaded CRV, at pH 8; after 7 days in basic pH the membranes were transferred to PBS pH 7.4 and after two weeks in this medium the release reached 60% and 85% of the loaded drug for samples I and II, respectively; after 14 days, the samples were put in an acidic medium where after one week the release reached 85% and 100% from the samples I and II, respectively [22]
(Sample I—PVAc in DMF/ETOH; sample II—PVAc in DMF) Encapsulation efficiencies were 55 ± 5% and 43 ± 9% for samples I and II, respectively
PCL-HA/CS-ZN SA Bottom layer N.A. The release profile, in PBS (pH 5.5), consisted of a burst release in the first hour followed by a sustained release for 5 days (reaching approximately 16%) [23]
PCL/PEO-CS AV Bottom layer N.A. N.A. [24]
PCL-SF/SF-HA THY Bottom layer Encapsulation efficiency of 79.7 ± 7.19% THY release from the nanofibers, at both pH levels, comprises a burst release in the first 8 h after immersion in PBS, followed by a gradual release up to 24 h [20]
Loading efficiency of 64.8 ± 5.42% At pH 8, the release of THY reached a maximum of 91.87 ± 0.99%
  At pH 5, the release of THY reached a maximum of 71.75 ± 2.06%
PeCL/PDO TiO2 nanoparticles (concentration of 3% (PP3T5T) and 5% (PP5T5T)) and TTC Bottom layer N.A. The release profile of TTC, in PBS (pH 7.4), from PP3T5T showed an initial burst release of 47.2% within the first 6 h, followed by a slow release that reached 61.9% until day 4 [25]
The burst release of TTC, in PBS (pH 7.4), from PPT5T5 was 50.8% within the first 6 h and reached 77% over 4 days
PLLA-SS/PLLA NFZ Both layers N.A. The top PLLA-SS nanofibrous mats with 0.2% of NFZ, in PBS (pH 7.4) presented a fast release profile with more than 98% of NFZ detected in 10 min of incubation for every ratio [26]
The PLLA bottom layer in PBS (pH 7.4) presented a more controlled and sustained release, reaching 17.6% after 48 h
PLLA-SS(2:1)-0.2NFZ/PLLA-2NFZ, PLLA-SS(2:1)-0.5NFZ/PLLA-2NFZ, and PLLA-SS(2:1)-1.0NFZ/PLLA-2NFZ in PBS (pH 7.4) presented a burst release of 11.2%, 14.3%, and 28.4%, respectively, and the release amounts reached 29.4%, 43.0%, and 53.9%, respectively, after 48 h
Wound healing improvement PCL/CS Mupirocin Top layer N.A. The initial burst release of LID reached 66% in the first hours and increased gradually to 85% in the following 6 h, in PBS [27]
LID Bottom layer The release of mupirocin consisted in the release of 57% of mupirocin in the first 6 h, followed by a sustained release (30% was released in the following 114 h), in PBS
PeCL/Gel Pio Bottom layer Loading efficiency of 56.16 ± 7.45% The Pio release rapidly reached 40% in day 1 and a long-term release reached 75% in day 14, in PBS (pH 7.4) [28]
PLA/PCL VE Both layers N.A. The asymmetric membrane showed a sustained release of VE over 21 days reaching a maximum of 78%, in PBS [29]

AV: Aloe vera; CRV: Carvacrol; CS: Chitosan; Gel: Gelatin; HA: Hyaluronic acid; LID: Lidocaine hydrochloride; N.A.: Not available; NFZ: Nitrofurazone; PBS: Phosphate-buffered saline; PCL: Polycaprolactone; PDO: Polydioxanone; PeCL: Poly(ε-caprolactone); PEO: Polyethylene oxide; Pio: Pioglitazone; PLA: Poly(l,d-lactic acid); PLLA: Poly(l-lactide); PVAc: Polyvinyl acetate; SA: Salicylic acid; SF: Silk fibroin; SS: Sericin; THY: Thymol; VE: Vitamin E derivative; ZN: Zein.

The electrospun membranes are recognized as good drug carriers due to their high surface area to volume ratio, connected porosity, high drug loading capacity, and tunable release profile [30]. The release of biomolecules from the nanofibers occurs mainly through three mechanisms desorption from the surface, diffusion through fibers, and fiber degradation. The desorption consists of a burst release due to the proximity between the biomolecule encapsulated on the fiber surface and the surrounding liquid [31]. The mechanism based on the biomolecules’ diffusion is characterized by their transport through the channels and pores of the fibers, mainly in the case of non-biodegradable polymers [31][32]. Otherwise, the use of biodegradable polymers leads to the release of the biomolecule due to the degradation of the polymeric matrix. This degradation creates additional spaces in the nanofibers’ structure, which facilitates the release of the encapsulated biomolecules into the surrounding medium [31][32]. Additionally, the drug release profile can also be affected by several factors, such as the fibers’ composition (hydrophilicity, hydrophobicity, and biodegradability of the polymers and biomolecules), the interactions between the polymer/biomolecule/solvent, and the incorporation technique [33][34]. Furthermore, the fiber structure, i.e., morphology, diameter, porosity, and ratio (polymer-encapsulated drug), can also affect the release [30]. In respect to the composition, hydrophilic drugs present a more effective encapsulation and homogeneous distribution within hydrophilic polymers, while the utilization of hydrophobic polymers shows better results to encapsulate hydrophobic drugs [31][35]. It is worth noticing that hydrophilic drugs usually present faster drug releases (i.e., burst release) due to their high solubility in the release media [31]. Furthermore, changes in the matrix structure can also influence drug release. For example, an increase in the surface area-to-volume ration and porosity of fibrous mats leads to a burst release of the drugs from the nanofibers [36]. Moreover, the development of fibers with a multilayer structure enables a more sustained release, or even the encapsulation of different therapeutic agents in different layers, each one presenting a release profile according to its location in the fiber [37]. Another strategy that has been emerging is the use of stimuli-responsive materials which facilitate the control of the drug release both temporally and spatially [38][39]. Temperature [40], ultrasound [41], light [42], and endogenous changes in the pH value [43], are some examples of the stimulus that can be explored to trigger the drug release by inducing changes in the polymeric nanofibers.

The incorporation of therapeutic or antimicrobial agents can be performed before (e.g., blend, co-axial, and emulsion) or after (e.g., physical adsorption, layer-by-layer assembly, and chemical immobilization) the electrospinning process [44]. In the blend electrospinning, the drug is incorporated in the polymeric solution and the nanofibers are produced with the drug uniformly distributed within their structure [45]. The resulting nanofibrous mats often exhibit a burst release dependent on polymer degradation and drug diffusion from the nanofiber [46]. Alternatively, core-shell nanofibers encapsulate the therapeutic agents within the nanofiber core, which is enclosed in an external polymeric layer that provides a more controlled and prolonged drug release [38]. These nanostructures can be produced by co-axial or by emulsion electrospinning. The co-axial electrospinning uses concentric needles to create a layer-by-layer organization, while the emulsion relies on the utilization of an aqueous solution and an oil phase that are emulsified together to create the core-shell nanofibers [34][35]. Otherwise, the drug loading can be achieved via post-electrospinning techniques that comprise the adsorption of the drug onto the surface of the fibers through non-covalent or covalent interactions [35]. The physical adsorption of therapeutic agents is based on the creation of non-covalent interactions (electrostatic and/or hydrophobic) between the nanofibers and the drug, while the chemical approaches require the immobilization of the therapeutic agents via covalent bonds. Such enables the development of nanofiber membranes with different drug release profiles, i.e., usually non-covalent interactions lead to a faster and poorer control over the drug release, whereas a sustained/stimuli-responsive release can be achieved using covalent binding [46][35]. These different approaches allow the selection of the optimal loading method according to the bioactive agent as well as the possibility to develop wound dressings with tailored release profiles [46]. For example, Buck et al. compared the antimicrobial and release properties of PLGA electrospun fibers incorporating ciprofloxacin (CIP) through blend or physical adsorption [47]. The blend nanofibers were produced by the electrospinning of a CIP-PLGA solution, whereas in the physical adsorption PLGA nanofibrous mats were immersed in a CIP solution and dried. The authors observed that upon the immersion of PLGA mats in phosphate-buffered saline solution (PBS) (pH 7.4), at 37 °C, the CIP loading by physical absorption resulted in a fast release, reaching its maximum at 6 h. In turn, the blend counterparts presented a sustained release for 48 h. Moreover, the authors also reported that the antibacterial capacity against Pseudomonas aeruginosa (P. aeruginosa), Staphylococcus aureus (S. aureus), and S. epidermidis was influenced by the loading method. In fact, the physical absorption resulted in higher-sized inhibitory halos, whereas the blended disks retained a higher percentage of the inhibitory zone after 48 h of incubation [47]. In turn, Jin and co-workers compared the incorporation of multiple epidermal induction factors (EIF) by coaxial electrospinning and blend electrospinning, in poly(l-lactic acid)-co-poly(ε-caprolactone) (PLLCL) and Gel nanofibers (Gel-PLLCL-EIF (coaxial electrospinning) and Gel-PLLCL-EIF (blend electrospinning), respectively) [48]. To accomplish that, core-shell nanofibers were produced by electrospinning a Gel-PLLCL mixture as an outer solution and 5% bovine serum albumin with a concentrated epidermal induction medium (CEIM, composed of epidermal growth factor (EGF), insulin, hydrocortisone, and retinoic acid) as core solution. Alternatively, the Gel-PLLCL-EIF (blend electrospinning) nanofibers were produced through the conventional electrospinning of the Gel-PLLCL-CEIM blend. These authors observed that the Gel-PLLCL-EIF (blend electrospinning) released 44.9% of its content in the first 3 days, reaching the maximum of 77.8% at day 15, whereas the Gel-PLLCL-EIF (coaxial electrospinning) presented a stable and sustained release with 50.9% of EGF released at day 15. Such differences were attributed to the Gel-PLLCL outer layer in the core-shell nanofibers that acted as a barrier that diminished the initial burst release [48]. Apart from the structural organization, the drug release of the nanofibrous mats could also be controlled by the biodegradation profile of the polymers or using smart materials responsive to different stimuli [49]. For more information regarding the utilization of nanofibrous structures as drug delivery systems the readers are referred to [30][49][50][51].

2.1. Electrospun Asymmetric Membranes with Antibacterial Activity

When the skin integrity is disrupted, the occurrence of infections leads to the deterioration of the granulation tissue, growth factor, and ECM components and, consequently, to the impairment of the wound healing process [49]. These infections can be caused by different bacteria, usually in initial stages the infections occur as a consequence of Gram-positive bacteria, such as S. aureus and Streptococcus pyogenes (S. pyogenes), while in later stages they are originated by Gram-negative bacteria, such as Escherichia coli (E. coli) and P. aeruginosa. In this way, the incorporation of antibiotics (e.g., CIP, gentamicin, and sulfadiazine), nanoparticles (e.g., silver, iron oxide, nitric oxide), and natural products (e.g., honey, essential oils, and CS) in wound dressing has been widely explored to prevent bacterial infections [14][49].

Among the different antibacterial agents, the incorporation of antibiotics in asymmetric electrospun membranes has been one of the most explored approaches [25][26]. Zhao et al. produced an asymmetric poly(l-lactide) (PLLA)-sericin (SS)/PLLA electrospun membrane loaded with nitrofurazone (NFZ) for wound dressing applications [26]. In this process, the NFZ was blended in the PLLA-SS and PLLA solutions before the electrospinning process. The NFZ-loaded PLLA bottom layer was produced over the NFZ-loaded PLLA-SS nanofibrous mats. The PLLA bottom layer presented fibers with an average diameter of 814 nm. In turn, in the PLLA-SS mats, the average diameter of the nanofibers increased from 413 to 1095 nm by changing the PLLA-SS ratio from 4:1 to 1:1. Despite this variation, the asymmetric membranes presented a similar overall porosity ranging from 75.14 ± 5.43% to 78.35 ± 2.38%. The authors observed that the NFZ presented a release profile dependent on the nanofibrous layer. The top PLLA-SS nanofibrous mats presented a fast release profile with more than 98% of NFZ detected in 10 min of incubation, independently of the PLLA-SS ratio. Otherwise, the PLLA bottom layer presented a more controlled and sustained release, reaching the 17.6% after 48 h. Such difference is attributed to the possible interaction of NFZ with SS, a good water-soluble material that allows a faster drug diffusion upon its dissolution in the media. Moreover, the initial burst release of NFZ from the PLLA-SS layer is important for the elimination of bacteria that can be initially present on the wound site, whereas the more sustained release from the PLLA bottom layer can contribute to long-term antibacterial effects. The studies performed on E. coli and Bacillus subtilis demonstrated the SS intrinsic antibacterial activity, which was enhanced with the NFZ incorporation (larger inhibitory halos). In in vivo studies, the group treated with the NFZ-loaded asymmetric membranes showed a faster wound healing, i.e., 97 and 84% wound size reduction for the NFZ-loaded dual-layer membranes and commercial woven dressing, respectively [26].

Nevertheless, the rise of multidrug-resistant bacteria over the past years has highlighted the necessity to select and study new antibacterial agents. In this way, natural products have been screened to identify alternative antibacterial approaches. Among them, essential oils have been recognized due to their antioxidant, antiviral, anticancer, insecticidal, anti-inflammatory, anti-allergic, and antimicrobial properties [49]. The antibacterial activity of these natural products is mainly attributed to the phenolic compounds, specifically to thymol (THY) and carvacrol (CRV) [20][22]. Miguel et al. produced a silk fibroin (SF)-based asymmetric electrospun membrane loaded with THY for being applied in the wound healing [20]. The THY was blended in a SF-HA solution that was electrospun over the SF-PCL top layer and treated with ethanol vapor to improve the water stability of the SF. The SF-based asymmetric electrospun membrane presented an overall porosity of 74.78 ± 6.98%, a swelling capacity of 400%, and nanofibers with a mean diameter of 615.9 ± 190.4 and 412.7 ± 106.7 nm in the top SF-PCL and bottom SF-HA-THY layers, respectively. Moreover, the authors observed a burst release of THY in the first 8 h, reaching a maximum of 91.87 ± 0.99% at pH 8 (Figure 5). Otherwise, the antibacterial assays performed with and P. aeruginosa revealed that the SF-PCL top membrane can avoid the infiltration of both bacteria through the bottom layer with an efficacy almost similar to the conventional filter paper. Further, the SF-HA-THY bottom membrane significantly inhibited the proliferation of S. aureus and P. aeruginosa (bacterial growth inhibition of 87.42% and 58.43%, respectively) when compared to the SF-HA membrane (4.05% and 3.42%) [20].

Figure 5. SEM images of (A) produced asymmetric membrane cross-section (top layer: SF_PCL; bottom layer: SF_HA_THY); (B) SF_PCL after the crosslinking process; (C) SF_HA_THY after the crosslinking process; (D) evaluation of the THY In Vitro release profile; (E) evaluation of the antioxidant activity of the SF-PCL membrane (top layer), SF-HA membrane (bottom layer) with or without THY. Reprinted with permission from [20], Elsevier, 2019.

In a similar approach, Aragón and co-workers produced a PCL/poly(vinyl acetate) (PVAc) asymmetric membrane loaded with CRV for increasing the antimicrobial capacity of the wound dressing [22]. The production of the asymmetric membrane was accomplished in a three-step process using a multi-jet electrospinning apparatus: 1) Deposition of PCL top layer; 2) multi-jet deposition of PCL and PVAc-CRV blend; and 3) deposition of PVAc-CRV bottom layer. The PCL/PVAc asymmetric membrane presented an overall porosity superior to 80%, comprising a denser hydrophobic PCL top layer with a thickness around 100–120 μm and fibers with an average diameter of 360 ± 68 nm, a transition layer, and a loose spiderweb PVAc-CRV nanofibrous structure with an average diameter of 600 ± 100 nm. Moreover, the CRV release assays performed in conditions mimicking the wound site (pH 8 to 5) showed an initial burst release ≈45% after 24 h, at pH 8, followed by a sustained diffusion up to 85% at day 21 and pH progression from 8 to 7.4 and 5. Moreover, the authors reported that the PCL/PVAc-CRV asymmetric membrane significantly inhibited the proliferation of E. coli (from 1.6 × 109 to 1.2 × 107) and S. aureus (5.7 × 1010 to 2.3 × 107) [22].

2.2. Electrospun Asymmetric Membranes Loaded with Bioactive Molecules that Improve the Healing Process

The wound healing process involves five different phases, namely hemostasis, inflammation, migration, proliferation, and remodeling. This complex process is based on a complex interaction between cells, growth factors, and cytokines [52]. In this way, tissue engineering researchers have been incorporating bioactive molecules in wound dressings to promote and improve the different phases of the healing process.

The delivery of vitamins can stimulate cell migration to the wound site, increase the collagen synthesis, enhance the angiogenesis, and modulate the inflammatory response leading to an improved skin regeneration [53]. Zahid and collaborators produced a PCL/PLA electrospun membrane enriched with α-tocopherol acetate (vitamin E derivative-VE) for supporting the wound healing process [29]. The VE was blended both with PCL and PLA solutions, then the PLA-VE blend was electrospun over the assembled PCL-VE top layer using a rotating collector. The asymmetric membrane showed a sustained release of VE over 21 days reaching a maximum of 78%. Further, the authors observed that the VE-loaded PCL/PLA asymmetric membrane was capable of promoting the NIH3T3 fibroblasts cell migration, adhesion, and proliferation. Additionally, the studies performed on chick chorioallantoic membrane showed that the group treated with VE-loaded PCL/PLA asymmetric membrane presented a higher number of blood vessels, i.e., 2-times superior to that detected on non-loaded PCL/PLA bilayers (Figure 6).

Figure 6. (A) SEM images of cross section of PCL-PLA20VE Bi-layer; k(i) PCL20VE; k(ii) PLA20VE. (B) Evaluation of angiogenic potential of the PCL/PLA asymmetric membranes with and without 20% of VE. The appearance and position of implanted membranes on CAM, at day 14 of fertilization, indicated by the circles. Blue arrows, on retrieved membranes, depict blood vessels infiltrated inside the explanted membrane. (C) Quantification of CAM assay by counting blood vessels around and inside the membranes, from the images taken at day 14, just before retrieving the membranes and sacrificing the eggs. The results are mean ± S.D. (*** p < 0.0001) of 4 viable chicks surviving from original group of 7 fertilized eggs per group. Reprinted with permission from [29], Elsevier, 2019.

Otherwise, the asymmetric membranes can also be loaded with anti-inflammatory agents, such as curcumin, chrysin, ibuprofen, and pioglitazone (Pio) [14][28][54]. A chronic or uncontrolled acute inflammatory process could result in excessive production of inflammatory mediators, free radicals, and cytotoxic enzymes that could negatively impact on the healing process [49]. Yu et al. developed a poly(ε-caprolactone) (PeCL)/Gel nanofibrous asymmetric membrane loaded with Pio using a 40 µm-pore-size nylon mesh template [28]. The hydrophobic PeCL layer was electrospun on the top side of the nylon mesh template, whereas the hydrophilic Gel-Pio blend was produced on the bottom side and crosslinked with genipin. The resulting membrane is composed of 270 nm diameter PeCL nanofibers on top and 144 nm Gel nanofibers in the bottom layer. The Pio release from the PeCL/Gel asymmetric membrane rapidly reaches 40% in day 1 and stabilizes around 75% until day 14. Bacterial adhesion tests performed with S. aureusP. aeruginosa, and E. coli demonstrated that the PeCL top layer significantly reduced the number of adhered bacteria, particularly for P. aeruginosa and E. coli strains, due to its hydrophobicity (surface water contact angle of 145°). Furthermore, when compared to the non-loaded counterparts, the PeCL/Gel-Pio asymmetric membranes promoted the migration of both human skin fibroblasts and human umbilical vein endothelial cells. Moreover, the authors also observed a clear reticular vascular structure with more tube junctions and nodes in the HUVECs group treated with PeCL/Gel-Pio demonstrating its proangiogenic capacity. The in vivo assays performed on type 2 diabetic mice showed that the wounds treated with the PeCL/Gel-Pio asymmetric membrane were almost fully closed on day 10, whereas the same was only observed at day 14 in the groups treated with PeCL/Gel and Tegaderm. Further, at day 14, the PeCL/Gel-Pio group presented a relative collagen content almost 2-times superior to the remaining groups, being also observed in histological images’ regular and orderly collagen arrangement as well as a smaller granulation tissue space [28].

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Keywords

asymmetric membranes bioactive molecules electrospun membranes skin regeneration wound dressing