The VW diesel scandal: regime resistance and the limitations of incremental innovation: History Edit
Subjects: Others

In the VW diesel scandal, automakers were found to cheat with emission data, by e.g. tampering with the on-board detection systems. We have calculated changes in the energy use and emissions of carbon dioxide equivalents that would arise through several options open to automakers, to ensure that the emission of nitrogen oxides is kept within the standards. Several studies show how manufacturers have also significantly underreported vehicles' actual fuel consumption. We explain our derivation of new factors for energy consumption and greenhouse gas emissions from diesel and gasoline powered passenger cars, as well as their electric hybrid varieties. The results of the analysis show that energy consumption and emissions of carbon dioxide equivalents will increase in the range of 18-21 % for passenger cars with diesel and hybrid diesel engines, while for cars with gasoline and hybrid gasoline, the addition is 9-10 %. The analysis highlights an environmental dilemma of current car technology, but also the path dependent ways of thinking that have been prevalent within the automotive sector. From a sociotechnical sustainability transitions perspective, Dieselgate can be viewed as a case of “regime resistance”, whereby incumbent actors seek to maintain the status quo.

  • transport policies
  • unintended consequences
  • climate gas emissions
  • Dieselgate scandal
  • energy use
  • transport
  • NOx reduction technologies
  • regime resistance
  1. Introduction

Writing in 2009, Hoen et al observed that attempting to achieve a transition to low carbon mobility consistent with stringent climate targets by relying on technological substitution alone is implausible [1]. This is because the technological options required are not yet ready in forms that are publicly acceptable in terms of cost and function. Nearly a decade later, how much has changed? On the one hand, major auto-manufacturers have committed to including electric vehicles (EVs) in their production lines. On the other hand, not only does the production of vehicles based on internal combustion engines continue apace, but the practical problems associated with EV deployment are far from resolved: issues of adequate fiscal subsidy and business/leasing models; national and international networks of charging points; impacts on power grids from multiple co-located EVs; lithium sourcing and sustainability; development of production and maintenance supply chains; recycling; and consumer perceptions[2].

The recent large-scale cheating with diesel exhaust emissions is often referred to as “Dieselgate” – a name inspired by Watergate, the major political scandal in the United States during the early 1970s. The scandal peaked when VW admitted to having installed illegal software in 11 million diesel cars. On-board detection (OBD) programs were programmed to detect when cars are subjected to testing in laboratories, and the software changed the operating parameters of the cars so that NOx emissions were reduced during such tests[3]. Thus, the test results did not reflect the emissions occurring during real on-road driving conditions. In addition, and in the aftermath of these revelations, the CO2-emissions have been found to be substantially underreported by many car manufacturers, both for diesel and gasoline cars.

Overall, when set in the context of climate policy requirements, change in the auto-manufacturing sector might be said to be at best incremental. Why is this? Sociotechnical theorists view the active reluctance of an established set of economic interests to change as ‘regime resistance’[4]. From a sociotechnical transitions perspective, technological development, science, industry, markets, policy and culture are intertwined, co-evolving in a complex system of mutual interactions[5]. When the auto-industry is so powerful economically, it should not be surprising that economic path dependencies prevail[6].

Here we show the consequences of resisting the need for change, with specific reference to the Dieselgate case. Rather than pursuing electromobility at an earlier date, manufacturers are now left with remediating options that will lead to increases in energy use and emissions of carbon dioxide equivalents, in pursuit of the objective of keeping the emission of nitrogen oxides within regulated standards. We calculate these increases for the several options open to automakers. The calculations take into account several studies that show how manufacturers have also significantly underreported vehicles' actual fuel consumption. We explain our derivation of new factors for energy consumption and greenhouse gas emissions from diesel and gasoline powered passenger cars, as well as their electric hybrid varieties.

Our primary research objective is thus to provide a quantified estimate of the scale of the unintended climate emissions consequences of one of the most notorious cases of ‘regime resistance’ in recent times. Following an overview of the policy context, we set out our calculation approach and results.

 

  1. Policy and regulatory context

In this section we present some of the most salient policy and regulatory context, rather than attempting any form of comprehensive coverage. We first set Dieselgate and related air quality regulation and problems alongside the major challenge posed by stringent climate change targets. With engines based on fossil fuel combustion, these will remain in a degree of conflict and this is the focus of the paper. As the US Environmental Protection Agency has acted with a swiftness unmatched in Europe, imposing fines and effectively costs on VW[1], we also include detail on relevant US legislation breached. We also provide an overview of EU policy and legislation relating to NOx, which incorporates and strengthens internationally applicable World Health Organisation guidelines on NO2.

 

Non-binding, international climate policy is belatedly demanding substantial GHG reductions from all sectors. Remaining within the +1.5 °C ambition of the Paris Agreement will be exceedingly challenging and may well require the deployment of carbon removal technologies on a large scale at an early date[7]. Even the less stringent +2 °C limit still requires a maximum global atmospheric CO2 concentration of 450 ppmv, preferably 400 ppmv CO2. 450 ppmv CO2 requires 3.1 % - 5.7 % annual reductions in total EU CO2 emissions over the period 2012-2030 (the range reflects alternative climate models) [8]. It should be noted that 450 ppmv CO2 is not a ‘safe’ concentration: only at levels of around 400 ppmv CO2 equivalent are the risks of overshooting a 2 °C target low enough that its achievement can be termed “likely” [10]. The +2 °C maximum target still requires either that industrialised nations contract carbon emissions immediately, or implies postponed, larger annual decreases that will become increasingly implausible. At the time of writing, we are already at 410 ppmv CO2, i.e. excluding additional GHGs. In short, every tonne of CO2eq counts.

 

In contrast, EU transport emissions (for example in terms of geography and including international aviation but excluding international maritime) only started to decrease in 2007 and still remain higher than in 1990, a common benchmark for climate mitigation scenarios. Within transport, road transport is by far the biggest emitter, accounting for more than 70 % of all GHG emissions from transport in 2014 [11]. As we approach thirty years since the first IPCC Scientific Assessment [12], it is difficult to avoid the conclusion that road transport has not been playing an adequate role in GHG emissions reduction.

 

The situation in terms of local air quality is hardly better. The EEA provides an overview of the European policy context, where air pollution in Europe is persistently above the levels that the World Health Organisation (WHO) considers harmful to human health and where, in 2014, 75,000 people were judged to have died prematurely from NOx exposure in the EU-28 [13]. A further 399,000 people were judged to have died prematurely in the same year from PM2.5 exposure (ibid), emitted mainly from diesel road vehicles [14].

 

The case of Dieselgate reveals how auto-manufacturers have developed techniques (some illegal, some not) to maintain and legitimize particular engine designs. What we show below is that this not only has consequences for the under-estimation of NOx emissions, as is now well-known, but that adherence to the broad templates of existing engine designs also has substantial implications for climate-relevant emissions.

 

European air quality standards are set by the EU Ambient Air Quality Directives [15] for the protection of human health. The WHO also produces guidelines for NO2. The Ambient Air Quality Directive also sets a critical level for NOx for the protection of vegetation [15]. Traffic is a major source of NO2 and of NO, which reacts with O3 to form NO2 [13]. The WHO air quality guideline (AQG) 1 hour value for NO2 is 200 micrograms per m3 of air and the calendar year average guideline is 40 micrograms. The limit values in the EU Ambient Air Quality Directives[2] are the same, but the 1 hour limit is not to be exceeded on more than 18 hours per year and there is an alert threshold of 400 µg/m3 to be measured over 3 consecutive hours over 100 km2 or an entire 'zone' [13].

 

In Europe, the above regulations are intended to help achieve the 2030 objectives of the Clean Air Programme, central to which is Directive 2016/2284/EU on the reduction of national emissions of certain atmospheric pollutants. This Directive sets national reduction commitments for five atmospheric pollutants that include NOx. The new Directive repeals and replaces Directive 2001/81/EC, the National Emission Ceilings Directive (NEC Directive) from the date of its transposition (30 June 2018), and is intended to ensure that the emission limits for 2010 set in that Directive shall apply until 2020. Directive 2016/2284 also transposes the reduction commitments for 2020 taken by the EU and its Member States under the revised Gothenburg Protocol and sets more ambitious reduction commitments for 2030 so as to cut the health impacts of air pollution by half compared with 2005.

 

Rather than rehearse relevant US air quality legislation in addition, in Box 1 we cite the very specific regulations pertaining to the Dieselgate case.

 

Box 1 US EPA Laws and Regulations related to Volkswagen Violations [14].

The following summary was extracted directly from the US EPA website on 16th May 2018.

 

Defeat Devices

Section 203 (a)(3)(b) of the Clean Air Act (CAA), 42 U.S.C. Sec. 7522(a)(3)(b), prohibits the manufacture, selling, or installation of any device that intentionally circumvents EPA emission standards by bypassing, defeating, or rendering inoperative a required element of the vehicle’s emissions control system.

 

Section 203 (a)(1) of the same Act also prohibits the sale of motor vehicles or engines that are not covered by valid certificates of conformity.

40 CFR Part 86, Subpart A contains the regulatory language pertaining to defeat devices.

Section 86.1803-01 defines Auxiliary Emission Control Devices (AECDs) and defeat devices

Section 86.1809-12 sets forth the prohibition of defeat devices

 

Recall

EPA has the authority under Section 207(c)(1) of the CAA to require a manufacturer to issue a recall when EPA determines that a substantial number of vehicles do not conform to EPA regulations. Section 203(a)(4)(B) of the CAA makes clear that it is a prohibited act for manufacturers to fail or refuse to comply with an ordered recall by EPA.

40 CFR Part 85 Subpart S contains the regulations (40 CFR 85.1801-85.1808) regarding recall requirements for light duty-vehicles.

 

U.S. NOx Emission Standards for Light Duty Cars and Trucks

EPA has introduced progressively more stringent light-duty vehicle emission standards since the 1970 CAA established the Agency and its authority to regulate pollution from motor vehicles. EPA’s Tier 1 emission standards were in effect from the mid-1990s through the mid-2000s before being replaced by EPA’s Tier 2 standards which began phasing in with the 2004 model year. The Volkswagen vehicles listed in the Notice of Violation were subject to the Tier 2 emission standards. The most recent stringency increase was promulgated with the Tier 3 regulations, which take effect starting in model year 2017.

  1. Methods

This article presents the calculations performed and the results obtained for adjusting factors for energy use and climate change gas emissions present in a database developed by VESTFORSK. In this article the database is referred to as the “VF-database”. It is accessible at http://transport.vestforsk.no/ and contains factors for various forms of transport in Norway. The documentation and references to the background studies for the factors are available at the same web site.

 

Trips by vehicles are categorised as either short or long, with long trips extending more than 100 km. This is a common division in Norway, established by Institute of Transport Economics [17]. The occupancy rate (persons per car) used is 2.0 for long trips and 1.3 for short trips [18]. All calculations performed are shown in the appended Excel sheets, as Supplementary material attached to the paper, so that readers of the manuscript can access them.

 

  1. The Dieselgate scandal

On 18 September 2015, the US Environmental Protection Agency (US EPA) announced that Volkswagen Group (VWG) was breaching its federal emissions legislation by fitting illegal software (defeat device) to cheat emissions tests [19]. VW admitted that a cheating program was installed in cars with 4-cylinder and 2.0-litre diesel engine [20]. These cars included VW Jetta (Year 2009-2015), VW Beetle (Year 2009-2015), Audi A3 (Year 2009-2015), VW Golf (Year 2009-2015), VW Passat (Year 2014-2015) and unspecified models of Skoda. Among the cars that had this cheating software installed were as many as 482,000 cars sold in the United States. The background to the scandal was that in a US study, significantly higher NOx emissions were measured while driving than the US standard US EPA Tier 2 Bin 5 implies [21]. The emissions were 15-35 times higher for the VW Jetta and 5-20 times higher for the VW Passat [22]. Emissions from the BMW X5 were also measured and were on average lower than the standard, but exceeded the standard on some uphill sections.

 

The list of diesel car producers that have cars exceeding the emissions standards for NOx has gradually increased and later came to include Mercedes-Benz, Honda, Mazda and Mitsubishi. In tests performed by the UK based company Emissions Analytics, the NOx emissions from some Honda diesel car models were measured to exceed the emission limit by a factor of six [23]. In some four-wheel drive models, it was as high as 20 times the limit.

 

New diesel cars from Renault, Nissan, Hyundai, Citroen, Fiat, Jeep and Volvo have also been found to emit considerably more NOx than indicated on the declarations from the automakers [23] . The tests were conducted by the German organisation Allgemeiner Deutscher Automobil-Club (ADAC), and the results showed that some of the car models had NOx emissions that exceeded the specified level by a factor of 10. The largest deviations were found in Renault Espace Energy dCi 160, which had 11 times the emissions stated by the manufacturer [24]. The Jeep Renegade 2.0 emitted 10 times the level stated by the manufacturer, while Hyundai i20-1.1, Fiat 500x-1.6, Citroen DS5-Hybrid 4, all had NOx emissions that exceeded the stated emissions levels by 6 times (ibid).

 

Dieselgate is thus not just a VW problem, but an industry-wide one. A report by an independent French commission showed that out of 86 Euro 5 and Euro 6 –diesel cars that were tested during driving, only 20 % did not substantially exceed the declared NOx emission [25]. The model that exceeded the most was Fiat 500X, which had an emission of 1,354 mg/km, compared to the declared value of 68 mg/km, thus almost 20 times as high. Other cars that came out very badly in that study included several models of Renault (Talisman, Kadjar, Captur and Espace), Nissan Qashqai, Mercedes B-Class, Opel Mokka, Opel Zafira, Alfa Romeo Giulietta and Ford C-Max (ibid).

 

The seriousness of the emission exceedances is enhanced by the fact that one year after the original disclosure of the scandal, a survey of 230 diesel models showed that all major diesel car producers sell cars with NOx emission equal to, or larger than, the corresponding emissions from VW models [19]. The emissions from Fiat and Suzuki diesel cars averaged 15 times more than the legal EU limit for NOx, while the results for Renault-Nissan vehicles were 14 times more than the limit and Opel/Vauxhall 10 times more than the limit. Volkswagen diesel cars polluted "only" twice as much as Euro 6 standard [26]. Ironically, then, VW diesel cars are relatively clean.

 

If the car manufacturers can reduce NOx emissions to comply with emissions standards, also during actual driving, a crucial question to answer is: how will this affect fuel consumption and consequently CO2 emissions? A key prerequisite for answering this is knowledge of the magnitude of the errors in the data supplied by car manufacturers. For this reason, the effect of NOx reducing measures and errors in the stated figures for fuel consumption and CO2 emissions have both been incorporated in the updated factors for energy use and emissions in the VF-database, the relevant database for energy and emissions developed by Vestlandsforsking and that we apply here.

 

  1. The technologies for reducing NOx emissions

Air is essentially a mixture of molecular nitrogen (N2) and oxygen (O2). When the mixture of air and fuel is combusted, in those areas of the combustion chamber where the temperature is high enough (above 1500 °C), a reaction occurs where some of the molecular nitrogen becomes oxidized to NOx gases [27]. A gasoline engine operates at a somewhat lower temperature than a diesel engine, and achieves less often the critical temperature for NOx formation. This results in lower NOx emissions from gasoline engines. The reason why the temperature inside a diesel engine is higher is that the diesel is compressed to achieve self-ignition, and this compression emits much heat. In a gasoline engine, a spark plug is applied to achieve the ignition, and thus a high degree of compression is not required, hence the lower combustion temperature.

 

High NOx emissions occur at driving patterns that are demanding for the engine, such as during rapid acceleration or driving in steep uphills. Such driving increases the temperature of the engine, resulting in increased amount of NOx being formed and emitted [28].

 

In this article three main types of technologies for reducing emissions of NOx are considered. They are exhaust gas recycling (EGR), Selective Catalytic Reduction (SCR), and Lean NOx Trap (LNT). They are discussed in detail below, in order for the reader to comprehend the principles behind why and how each of the technologies contribute towards increased fuel consumption. The key characteristics, as well as similarities and differences between these technologies are shown in Table 1.

Table 1 Key characteristics and similarities of main NOx reducing technologies

Technology

Application

Working principle for reducing NOx

Why increased CO2 emissions?

EGR

Passenger cars

Reduced combustion temperature

Lower engine efficiency

SCR

Heavy duty vehicles (mainly)

Urea additive facilitates catalytic conversion of NOx to N2

Urea production and consumption

LNT

Passenger cars

Physical adsorption of NOx with regeneration to N2

Regeneration with high fuel content

 

5.1 Exhaust gas recycling (EGR)

In EGR a fraction of the exhaust volume is diverted (“recycled”) back to the air intake manifold, where it is mixed into the air that enters the combustion chamber. The amount of this oxygen-poor exhaust being returned can be varied by an electronically controlled valve. When some of the oxygen-rich intake air is replaced with oxygen-poor exhaust, the lower total oxygen content in the combustion chamber results in fewer available oxygen molecules per volume of air, and thus less frequent combustion of the hydrocarbon molecules. The result is that the combustion process emits less heat, so that the temperature becomes lower, thus reducing NOx emissions. However when the temperature drops, the engine is converting less chemical energy to mechanical energy and this less efficient combustion of the fuels has been judged to result in 20-30 % increased emissions of unburned hydrocarbons [29].

It has been reported as possible to keep the resulting increase in diesel consumption from this to below 5 %, by the application of stringent manipulation of the fuel injection control parameters [30]. US regulations on the use of EGR led to a 3 % reduction in energy efficiency for heavy duty vehicles [31]. To reduce NOx emissions from passenger cars in Europe, EGR is one of the main technologies used. However, this technology does not work at high engine loads, such as above 50-75 % [32].

 

5.2 Selective catalytic reduction (SCR)

The second main technology for NOx reduction is selective catalytic reduction (SCR). This involves the use of a reducing agent in a diesel exhaust fluid (DEF), known under the trademark AdBlue in Europe. In both cases, it is a mixture of urea in water. When this mixture is injected into the catalyst, NOx is converted to nitrogen gas (N2) and water. In Europe, this strategy has until recently mainly been reserved for heavier vehicles and some larger passenger cars, while it is often used also on smaller passenger cars in the United States.

 

5.3 Lean-NOx trap (LNT)

A third NOx-reduction technology is the so-called lean-NOx trap (LNT). The trap has absorbent material on the surfaces, which exhaust and NO2 attach to. When there is no space for more NO and NO2 on the surface of the absorbent material, the absorbed molecules must be removed so that surface space is made available for more NO and NO2 to be trapped. This regeneration is carried out by significantly increasing the diesel content in the diesel-air mixture, and the surplus of diesel causes un-combusted hydrocarbons (HC) to react with NO and NO2 that is bound to the trap. This reaction converts NO and NO2 to N2, CO2 and H2O. The use of such after-injection of fuel does imply an increase in the total fuel consumption of the vehicle [33]. That this technology does not always work well is illustrated by the results of the US measurement of real-world emissions of NOx, where one of the cars (VW Jetta TDI) had an LNT installed, but still exceeded the USEPA Tier 2 - Bin 5 standard by 15 to 35 times [22].

 

5.4 Other NOx-reducing technologies

There are also other technologies for reducing NOx emissions. For example, several additives can be used, but they are not considered to work well enough to make significant contributions to the reduction of NOx emissions [29]. Delayed injection may also be effective in reducing NOx, but this significantly increases the fuel consumption, so it is not considered likely that car manufacturers will introduce this on large scale (ibid). Injection of water and the use of fuel consisting of an emulsion mixture of water and diesel can be effective in reducing NOx emissions, but this increases the risk of corrosion of important engine components and thus is also not expected to be implemented (ibid).

 

As these other strategies for reducing emissions of NOx are of little relevance, we are left with the three main technologies; exhaust gas recirculation (EGR), selective catalytic reduction (SCR) and lean-NOx trap (LNT), which in the following section are assessed in terms of how they each contribute to the adjustment of the factors in the VF-database.

 

  1. Calculations of the contributions of the NOx-reducing technologies to increased energy use and climate gas emissions

In this section we show how the three main technologies for reducing NOx each contribute to increased factors for energy use and climate gas emissions.

 

6.1 Contribution from adjustments in exhaust gas recirculation

To calculate the size of the increase in fuel consumption and CO2 emissions that can be expected from NOx emission reductions, we start with the assumption that – as VW stated with respect to its vehicles in the US - all cars affected by the emissions measurement cheating would have updated computer software and retrofit equipment installed [34]. Hence a VW recall procedure for affected cars in Europe began in January 2016 [35,36] and the measure for the cars with EA189 engine in sizes 1.2 and 2.0 litre was a software update only. In addition to this software update, the cars with 1.6 litre engine also would have installed a so-called “flow straightener”. This consists of a grid that is placed directly in front of the air flow meter before the intake manifold. The purpose of the flow straightener is to obtain a more precise measurement of the air flow, so that the EGR system can increase more precisely the amount of recirculated exhaust, thereby better measuring the reductions in NOx emissions. However, increased exhaust circulation has been reported to cause more soot formation, resulting in increased need for maintenance of the engine [37]. The recirculated exhaust contains incompletely combusted fuel and combustion compounds that with time form deposits on the EGR valve. These deposits increase the tendency of the valve to not close completely, even if the electronic control tries to make it close. The increased amount of exhaust recirculation thus increases the risk of such valve fouling occurring. When the valve is left in a partially open position, exhaust enters the intake manifold when this is not supposed not occur, in accordance with the electronic control. This phenomenon leads to increased fuel consumption [38].

 

It can be assumed that in the case of both car models that were previously fitted with the cheating software, and those with the 1.6 litre EA 189 engine that in addition are given an air flow straightener, more of the exhaust gas will be recirculated to reduce NOx emissions while driving. However, it can also be assumed that the occurrence of deposits leading to unwanted leakage will also increase and that this will result in increased consumption of fuel. In June 2016, Volkswagen announced that the software update had also begun for other car models with the 2.0 litre type EA189 TDI engine, namely several Audi models (A4, A5, A6 and Q5) and Seat Exeo [39].

 

Tests also show that the engine produces less power, measured in terms of a lower maximum torque, when in cheating mode in a test laboratory: for a VW Jetta TDI, the difference was 43.4 Nm [34]. This correlates to a 12 % reduction in engine power, from 352.5 Nm (260 lb-ft) measured at 2.561 rpm down to 309.1 Nm (228 lb-ft) measured at 2.588 rpm. The expected technical changes described above are thus likely to result in lower torque, allowing engines to "slow down" and to not respond as quickly as before to gas (accelerator) pedal pressure [32].

 

One of the car models that had been given an upgrade of the software was tested by the German car magazine "Auto Motor und Sport" to find out how much the software upgrade affected fuel consumption [40]. This was on a Volkswagen Amarok, which was the first model that had its cheating program removed. The result for the two cars tested was that fuel consumption increased from 0.82 litres per 10 km before the software upgrade, to 0.89 and 0.87 litres per 10 km after. This translates into increase of 8.5 % and 6.1 % for each of the two cars respectively.

 

The investigation carried out by the German Federal Motor Transport Authorities (KBF) showed that the producers of EGR control systems used in several car models, have designed the exhaust recirculation system to be disabled when the ambient temperature drops below a certain low limit [41]. This is conducted, according to the German AutoEvolution car magazine, to extend the life of the EGR system [42]. In the investigation, it was determined that the EGR system was partially or completely disabled at temperatures lower than +17 °C for several models of Opel and Renault-Nissan, while in Daimler and Mercedes models this occurred at temperatures below +10 °C. For Peugeot 308 1.6 litre, the EGR system switched off at temperatures below +5 °C. In some models of Fiat and Ford, the EGR system turned off also when the vehicle was fully loaded or was running at high speed. The KBA test showed that only 10 of the 53 cars tested complied with the NOx emission requirements at -10 °C. In some models of Fiat, the EGR system was deactivated after the engine had been running for 22 minutes, to trick the New European Driving Cycle (NEDC) test, which is usually only run for 20 minutes [43, 44].

Based on the accumulated knowledge presented above, we suggest that it is empirically justifiable to estimate that a 7 % increase in fuel consumption will result from the EGR adjustments that the car manufacturers are expected to implement (See Table 2).

 

6.2. Contribution from the use of selective catalytic reduction in passenger cars

Increased consumption of diesel exhaust fluid / AdBlue in those cars that have already installed SCR could result from the changes that are likely to be made to reduce on-road NOx emissions. It is in addition also expected that SCR systems will be retrofitted on cars that do not already have this installed. Most importantly, a growing number of new diesel passenger cars will be delivered complete with SCR technology installed [45].

 

In the scenario in which new diesel cars in Europe are equipped with SCR, the production and consumption of AdBlue must be included in the calculation of total CO2 emissions from the vehicles. Knowledge of the consumption of AdBlue in heavy duty vehicles can be a basis for the calculation of the consumption in passenger cars. Volvo states that the AdBlue consumption in lorries is in the order of 4-8 % of the diesel consumed, depending on the Euro class and model [46]. An AdBlue consumption of 4.1 % is used in a Spanish study [47]. In [45] it is pointed out that AdBlue consumption will increase in line with stricter emission requirements, from 5 % for Euro 5 to 10 % for Euro 6 vehicles.

 

The energy consumption in the production of AdBlue can be calculated from available data on the production of urea. It has been determined that 51.6 MJ is consumed per kg nitrogen in production of urea [48]. Since the nitrogen content in urea is 46.6 %, this translates into an energy consumption of 110.68 MJ per kg of urea. AdBlue is a solution of 32.5 % (w/w) urea in water, so 35.8 MJ are consumed to produce 1 kg of AdBlue. With an estimated consumption of AdBlue equal to 6 % of the diesel consumption, the AdBlue consumption implies an additional 2.16 MJ per kg of diesel consumed. The density of diesel is 0.83 kg/litre, so the AdBlue consumption equals 1.79 MJ per litre of diesel consumed.

 

The VF-database has a factor for the consumption of diesel for passenger cars of 1.66 MJ per vehicle-kilometre (vkm), which with an energy content of 35.11 MJ per litre of diesel equals 0.047 litres per vkm. Thus, the consumption of AdBlue at 1.79 MJ per litre of diesel consumed amounts to an additional 0.085 MJ per vkm. In the VF-database the factor for Well-to-Tank energy consumption for diesel passenger car is 0.27 MJ per vkm, so AdBlue consumption constitutes an addition of 31.4 % to the Well-to-Tank factor, as shown in Table 2.

 

There is also Tank-to-Wheel contribution from the consumption of AdBlue, as the carbon in urea ends up as CO2 in the exhaust. An estimated AdBlue consumption of 6 % of diesel consumption of 1.66 MJ/vkm implies a consumption of 0.0028 litres of AdBlue per vkm. When we again consider that AdBlue consists of 32.5 % (w/w) urea, 0.00092 litres of urea per vkm is consumed. Urea has a density of 1.32 kg per litre. Thus, it is consumed 1.217 grams of urea per vkm. As urea contains 19.98 % carbon, this consumption thus constitutes carbon emissions of 0.243 grams of carbon per vkm. Taking into consideration the fact that 3.67 grams of CO2 is formed from 1 gram of carbon, the result is that AdBlue contributes to increased Tank-to-Wheel emissions of 0.892 grams of CO2 per vkm. The VF database has a Tank-to-Wheel factor for emissions of 123.1 grams of CO2 equivalents per vkm for diesel passenger cars. The emission from AdBlue consumption thus adds a Tank-to-Wheel addition of 0.7 %, as shown in Table 2.

6.3. Contribution from the use of lean-NOx trap (LNT)

Based on information given to the author (pers. comm. from experts who prefer to be un-named, in the field of emissions measurements), it is justifiable to estimate an increase in fuel consumption by 3 % from increased frequency for post-injection for lean-NOx trap regeneration, as we show in Table 2. The production of lean-NOx trap should preferably also be included in the calculation, but the necessary data is not available for this.

 

  1. How reported discrepancies between stated and actual fuel consumption contribute to changing the database factors

In this section, we show how deviations between consumption during real-life driving and that reported by car manufacturers are considered when updating the factors contained in the VF-database. In 2015 Volkswagen announced that real-life fuel consumption and CO2 emissions, in addition to NOx emissions, are higher than previously stated [49,50,51]. The reference to higher CO2 emissions applied to both diesel and gasoline cars, but is particularly so for diesel cars. Under consideration were nine different car models, which were stated on average to consume 0.1-0.2 litres extra fuel per 100 km [52]. Using the average value of 0.15 litre and diesel density of 0.83 and that 1 kg of diesel gives rise to 3.15 kg of CO2, it is possible to calculate an addition of 3.9 g CO2 per vkm. For the stated CO2 emission figure for the average of new cars in 2014, of 123 g per vkm [53], this stated correction equals an additional amount of 3.2 %.

 

The French IFPEN study showed that CO2 emissions from a high number of car models were significantly higher than that stated by the manufacturers. On average, 89 different car models released 29.3 % more CO2 than stated [25]. The EQUA Fuel Economy Index, developed by the British company Emission Analytics, contains test results for more than 800 vehicles, for which is estimated for the year 2016 a real average fuel consumption of diesel cars 35.1 % higher than the stated consumption. Corresponding deviations for gasoline cars are estimated to average 27.1 %, and 50.6 % for hybrid gasoline cars [54].

 

Official average CO2 emissions from new cars in Europe have been reduced from 170 to 123 g/vkm in the years 2001-2014 [53]. During these years, the reduction has gradually increased from year to year, from approx. 1 % per year to approx. 4 % annual reduction. However, the ICCT has concluded that the difference between actual and stated CO2 emissions for gasoline and diesel cars has risen significantly, from 8 % in 2001 to 40 % in 2014 [53].

 

In the VF-database, the factors for Tank-to-Wheel CO2eq emissions per vkm from passenger cars in Norway in 2010 are estimated at 123.1 grams and 138.8 grams for diesel and gasoline respectively. The corresponding factors for hybrid cars are 99.1 grams and 114.0 grams, respectively for diesel and gasoline. These factors are from Concawe / Eucar, obtained by simulating the driving cycle NEDC, and not from empirical testing [55]. This is the test cycle that car manufacturers base their reporting on, and it is these factors that in this article are adjusted reflecting emissions under real driving conditions.

 

The reduction in official CO2 emissions for new cars in Norway has followed a trend similar to that which [53] reports, i.e. gradual change from 1 % per year to approx. 4 % annually over the years 2001-2014. Given this it can be calculated that the 2010 factor of 123.1 grams corresponds to 108.4 grams in 2014. Empirically generated emission figures are not available for diesel and gasoline cars in Norway without the inclusion of hybrids in the statistics, so estimation is necessary. We do this by assuming an annual reduction of 4 % from 2014 to 2016, thus CO2 emissions can be estimated to be 99.9 g per vkm for diesel cars in 2016. Real emissions can then be estimated to be 40 % higher (ICCT 2017), i.e. 139.8 g per vkm. Similarly, for gasoline cars, 157.7 grams, for hybrid cars 112.6 grams and 129.5 grams respectively for diesel and gasoline hybrid. The 2010 factors for Tank-to-Wheel energy use in the database thus obtain an addition of 14 %, as shown in Table 2.

 

  1. Results of the analysis

When the impact of NOx reducing measures and the deviation between real-life and stated consumption and CO2 emissions from passenger cars are summarized, the factors for energy consumption per vehicle kilometre in the VF-database can be adjusted as shown in Table 2.

Table 2 Summary of additions to factors for energy consumption per vehicle kilometre of passenger cars

 

Calculation method

Addition of energy (MJ)

Contribution from adjusted EGR:

TtW Diesel

7.0 % of 1.66 MJ

0.12

TtW Hybrid-diesel

7.0 % of 1.33 MJ

0.09

Contribution from SCR:

WtT Diesel

31.4 % of 0.27 MJ

0.08

WtT Hybrid-diesel

31.4 % of 0.21 MJ

0.07

TtW Diesel

0.7 % of 1.66 MJ

0.01

TtW Hybrid-diesel

0.7 % of 1.33 MJ

0.01

Contribution from LNT:

TtW Diesel

3.0 % of 1.66 MJ

0.05

TtW Hybrid-diesel

3.0 % of 1.33 MJ

0.04

Contribution from discrepancy between stated and real consumption:

TtW Diesel

14.0 % of 1.66 MJ

0.23

TtW Gasoline

14.0 % of 1.88 MJ

0.26

TtW Hybrid-diesel

14.0 % of 1.33 MJ

0.19

TtW Hybrid-gasoline

14.0 % of 1.54 MJ

0.22

Sum of additions to single segments of the energy chain:

TtW Diesel

 

0.41

TtW Gasoline

 

0.26

TtW Hybrid-diesel

 

0.33

TtW Hybrid-gasoline

 

0.22

WtT Diesel

 

0.09

WtT Hybrid-diesel

 

0.07

Sum of additions in all segments of energy chain (WtT+TtW):

Diesel

 

0.50

Gasoline

 

0.26

Hybrid-diesel

 

0.40

Hybrid-gasoline

 

0.22

 

Changes in CO2eq emissions are calculated from the energy consumption additions in Table 2 using a CO2 content of 3.15 kg per kg of fuel and an energy content of 42.3 and 44.0 MJ per kg of fuel for diesel and gasoline respectively. This, however, gives an underestimation of CO2eq emissions, as it is based on CO2 only. The other emission components that contribute to the total CO2eq emissions must also be included. For exhaust emissions from diesel and gasoline cars, these other emissions are mainly methane (CH4) and nitrous oxide (N2O). The contribution from these other greenhouse gases can be included in the calculations by considering that when one kg CO2 is emitted from diesel cars, also 0.0054 g of CH4 are emitted, when using the value for 2013 [56]. The corresponding value for N2O is 0.0285 g (ibid). For gasoline cars, the factors are 0.1331 g CH4 and 0.0156 g N2O. GWP100 is 34 and 298 for CH4 and N2O, respectively, so that each gram of CH4 gives a contribution of 34 g CO2eq, while corresponding for N2O, each gram gives a contribution of 298 g CO2eq. The result is shown in Table 3.

 

Table 3 Additional factors for CO2eq emissions per vehicle kilometre

 

Addition (gram CO2eq)

 

CO2

CH4

N2O

Sum

TtW Diesel

30.56

0.01

0.26

30.82

TtW Gasoline

18.84

0.09

0.09

19.02

TtW Hybrid-diesel

24.48

0.00

0.21

24.70

TtW Hybrid-gasoline

15.44

0.07

0.07

15.58

WtT Diesel

6.31

0.00

0.05

6.37

WtT Hybrid-diesel

4.91

0.00

0.04

4.95

    Sum TtW+WtT:

Diesel

36.87

0.01

0.31

37.19

Gasoline

18.84

0.09

0.09

19.02

Hybrid-diesel

29.39

0.01

0.25

29.65

Hybrid-gasoline

15.44

0.07

0.07

15.58

 

By using the existing (“old”) factors in the VF-database for WtT of gasoline cars and WtT of hybrid gasoline vehicles, as well as infrastructure and fabrication of vehicles of for all car types, new factors are elucidated and shown together with the old factors in Table 4.

 

Table 4 Compilation of new and old factors for energy consumption and CO2eq emissions per vehicle kilometre

 

Energy (MJ)

CO2eq (gram)

 

Old

New

Diff.

Old

New

Diff.

TtW Diesel

1.66

2.07

+25%

123.10

153.92

+25%

TtW Gasoline

1.88

2.14

+14%

138.80

157.82

+14%

TtW Hybrid-diesel

1.33

1.66

+25%+25%

99.10

123.80

+25%

TtW Hybrid- gasoline

1.54

1.76

+14%+14%

114.00

129.58

+14%

WtT Diesel

0.27

0.35

+30%

23.50

29.87

+27%

WtT Hybrid-diesel

0.21

0.28

+33%+33%

18.90

23.85

+26%

   Sum TtW+WtT:

Diesel

2.56

3.06

+20%

180.50

217.69

+21%

Gasoline

2.77

3.03

+9%

196.20

215.22

+10%

Hybrid-diesel

2.19

2.58

+18%

153.00

182.65

+19%

Hybrid-gasoline

2.41

2.63

+9%+9%

168.30

183.88

+9%+9%

 

When using the occupancy rates of 1.3 and 2.0 persons per vehicle, respectively for short and long journeys, we obtain new factors per person kilometre as shown together with the old ones in Table 5.

       Table 5 Old and new factors for energy consumption and CO2eq emissions per passenger kilometre for passenger cars.

As a result of the underreporting of emission data, the NEDC (New European Driving Cycle) test cycle is being replaced with the WLTP (Worldwide harmonized Light vehicles Test Procedure). This test is stricter and better approximates normal driving. The duration of the test is increased from 20 to 30 minutes, the average speed from 34 to 46.5 km / h and the temperature lowered from today's 20-30 °C to 14 °C. In addition, the possibility of cheating with air and roll resistance is eliminated.

 

 

[1] In [9] it is claimed that: “U.S. authorities have extracted $25 billion in fines, penalties and restitution from VW for the 580,000 tainted diesels it sold in the U.S. In Europe, where the company sold 8 million tainted diesels, VW has not paid a single Euro in government penalties.”

[2] A list of relevant EU legislation is available here: http://ec.europa.eu/environment/air/quality/existing_leg.htm

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